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Meeting MS&T25: Materials Science & Technology
Symposium Additive Manufacturing, Directed Energy Deposition of Metals: Processing – Microstructure – Mechanical Property Relationships
Presentation Title Enhanced Grain Refinement and Mechanical Properties in WAAM 316L by Integrated Hot Forging
Author(s) Henry Leon-Henao, Kaue C. Riffel, Antonio J. Ramirez
On-Site Speaker (Planned) Henry Leon-Henao
Abstract Scope Wire Arc Additive Manufacturing (WAAM) efficiently fabricates large-scale components with high deposition rates and cost-effective equipment, but its wider adoption is limited by anisotropic mechanical properties. This study integrates WAAM with an in situ hot forging (HF) process to refine grain structure and enhance mechanical performance in 316L stainless steel. Layers were deposited robotically using Gas Metal Arc Welding (GMAW) with 316L filler wire under an argon-CO₂ shielding gas. High-speed imaging, electrical monitoring, and thermal analyses established optimal forging temperatures (950–1150°C). Finite Element Method simulations optimized the hammering positions, improving deposition stability and bead geometry. Metallography and EBSD analyses confirmed significant grain refinement and increased equiaxed zones compared to conventional WAAM. Microhardness tests showed dynamic recrystallization significantly reduced grain size, increasing hardness. Integrating hot forging with WAAM effectively improves microstructural properties and deposition quality, expanding potential industrial applications.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-10: Microstructures and Tensile Properties of BN-Reinforced Aluminum Composites Manufactured by Directed Energy Deposition
A-11: Porosity Prediction with Multi-Layer Perceptron from Thermal Imaging of DED of Steel and Inconel
A-7: Compositionally Optimized Superalloys for Additive Manufacturing: Understanding the Microstructure-Crack Resistance-Property Relationship
A-8: Development of Printable High Strength Aluminum-Copper Alloys for Additive Manufacturing Applications Using Grain Refinement and Crack Mitigation Alloying Strategies
A-9: Interactions Between Grain Characteristics and Ion Irradiation in Additively Manufactured CoCrFeNi-Based High-Entropy Alloys
Additive Manufacturing of Functionally Graded Materials
Anisotropic Compression Behavior of 316L Stainless Steel at Room and Cryogenic Temperatures: The Influence of Twinning and Transformation Mechanisms
Application of Direct Energy Deposition Additive Manufacturing for Forging Die Repair
Creep Performance of Alloys Processed with Gas Metal Arc Directed Energy Deposition (GMA-DED)
Directed Energy Deposition of Fe43.5Mn34Al15Ni7.5 Shape Memory Alloy
Effect of Precipitation on Fatigue Crack Growth and Cyclic Deformation in Additively Manufactured Nickel Aluminum-Bronze
Effects of Forging on Microstructural and Mechanical Properties of AISI 316LSi Fabricated via Wire Arc Additive Manufacturing (WAAM)
Enhanced Grain Refinement and Mechanical Properties in WAAM 316L by Integrated Hot Forging
High-Speed Schlieren Imaging of Laser Powder Blown Directed Energy Deposition
Influence of Compositional and Microstructural Complexity on Ion Irradiation Resistance in Additively Manufactured CoCrFeNi-Based High-Entropy Alloys
Influence of Part Orientation on Microstructure and Mechanical Properties of Wire-Arc Additively Manufactured Cu-30Ni Alloy
Inhomogeneities in Directed Energy Deposition of Refractory Metals with Different Melting Temperatures and Mass Densities
Investigation of Micro-Cracks with Mechanical and Electropolishing of Additively Manufactured TiAl
Microstructural and Mechanical Investigation of High Strength Steel Replacements Fabricated via Wire-Arc Directed Energy Deposition (DED)
Microstructural Differences in AlCoCrFeNi High-Entropy Alloys from Binder Jetting and Directed Energy Deposition
Multi-Mode Defect Monitoring for Wire-Arc Additive Manufacturing
New Insights into Microstructure Evolution and Deformation Mechanisms in Additively Manufactured 316L Stainless Steel
Process-Microstructure-Property Relationships in Low Heat Input Wire-Arc Additive Manufacturing (WAAM) of Ni-Based Superalloy Haynes 282
Process-Structure-Property Relationship in LHW-DED Ti-6Al-4V
Process-Structure Relationships in Laser Directed Energy Deposition of Molybdenum Powder Within a Ti-6Al-4V Matrix
Shaped Laser Texture Modulation in the Directed Energy Deposition of a Nickel Superalloy
The Next Step: Tailored Ni and Co Based Superalloy Development via High-Throughput Additive Manufacturing
Thermal and Microstructural Analysis of Inconel-GRCop Dissimilar Joint Fabricated by Powder-Based Laser Directed Energy Deposition
Towards Statistical Microstructure Quantification to Guide the Directed Energy Deposition Process
Water-Atomized Powders for Powder-Feed Direct Energy Deposition

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