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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Materials and Manufacturing in Space
Presentation Title Inverse Design of In-Situ Lunar Cellular Structures
Author(s) Mohammad Abu-Mualla, Fredrick N. Michael, Yayue Pan, Jida Huang
On-Site Speaker (Planned) Mohammad Abu-Mualla
Abstract Scope In-situ lunar construction using regolith-reinforced High-Density Polyethylene (HDPE) composites offers a path toward resilient habitats, but realizing cellular structures that can withstand hypervelocity micrometeoroid impacts and moonquakes requires a systematic inverse design framework. We begin by experimentally characterizing the selective-laser-sintered regolith–HDPE base material through compression testing along multiple directions, obtaining density, Young's modulus, Poisson's ratio, and stress–strain behavior to establish its transversely isotropic constitutive response. These properties anchor a large-scale dataset spanning truss topology, geometry, and linear/non-linear mechanical properties across multiple symmetry classes, generated via numerical homogenization and simulated compression. Using this dataset, we train a conditional latent diffusion model to solve the inverse design problem: predicting truss geometries that satisfy target directional mechanical properties. This data-driven approach enables the rapid generation of lattice structures tailored to absorb impact energy and resist moonquake-induced loading, advancing toward ductile, mass-efficient lunar habitat designs manufactured directly from in situ regolith resources.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Computational Materials Science & Engineering, Composites

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

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Automated Additive Manufacturing Inspection, Detection, and Repair for Space Structures
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Computational Process Modeling of Aluminum Extraction from Lunar Regolith for Space Manufacturing
Designing lightweight multi-layered shielding materials to reduce payload costs for Mars exploration missions
Development of net-shape wire based additive manufacturing for the International Space Station
Enabling lunar In-Situ resource utilization through additive friction stir deposition
High-Throughput Design of Multifunctional Lunar Protective Coatings
High Performance Semiconductor Devices from Space Grown Crystals on ISS
In-Situ Iron Extraction on Mars Through Carbothermal Smelting: Effects of reduced Pressure and Total Carbon Addition
In-Space Manufacturing Using Laser Beam Welding
In-Space Manufacturing: Statistical Overview, Key Examples, and Current Commercial Status
Inkless Additive Nanomanufacturing of Electronics in Microgravity for On-Demand In-Space Manufacturing
Inverse Design of In-Situ Lunar Cellular Structures
Investigation of Metal Foam Expansion Under Variable Pressure in a Drop Tower
Langley Autonomous Robotic Assembly Strategy for In-Space Infrastructure
Laser beam welding benchmark experiments in combined hypogravity and vacuum
Laser bending of carbon fiber-reinforced polyphthalamide composites for in-space structural forming
Laser directed energy deposition additive manufacturing of lunar highland regolith simulant
Laser Ultrasonic Imaging Digital Validation in Laser Welding Applications
Laser Welding System for In-Space Manufacturing: Process Trade Study and Concept Design
Layer-by-Layer Assembly of Artificial Retina Thin Films in Microgravity
LunaGrid: Powering ISRU Through Permanent Lunar Infrastructure
MgO-Induced Binding and Carbonation Strengthening in Regolith-Based Martian Construction Materials
Multi-material stranded-wire laser directed energy deposition for in-space manufacturing
Multiple-physics modelling studies of welding under reduced gravity environment with process-structure-property framework
Multiscale Modeling of Micro-Crack Initiation and Biaxial Fracture in Cryogenic Carbon/PEEK Composites for Liquid Hydrogen (LH2) Storage
Opportunities and Challenges in Manufacturing Advanced Semiconductor Materials in Space
Physics-Informed Thermomechanical Modeling for Laser-Based Manufacturing of Lunar Regolith under Lunar-Relevant Conditions
Pulsed Laser Beam Welding of SS-316L under Cryo-Vacuum Conditions
Quantifying Material Consistency in Al-Regolith Composite Rods Fabricated via Shear Assisted Processing and Extrusion (ShAPE) for Twin-rod Additive Friction Stir Deposition (TR-AFSD)
Radiation Effects on Widegap Semiconductors in Low Earth Orbit
Real-Time Prediction and Inverse Process Design for In-Space Laser Welding
Recent accomplishments in microgravity-based in-space manufacturing of materials on the ISS
Reliability of solder joints under extreme conditions of Elevated and Cryo Temperatures for In-Space and lunar applications
Reliability of Terrestrial vs Microgravity Solder Joint for In-Space Application
Scaling up laser bending for in space manufacturing
Scientific Foundations for Exploration: Advancing Materials, Fluids, and Combustion Research at NASA
Small machine, large part: robotic hybrid segmented manufacturing for building large metal structures in space
Stable, Self-Protecting Thermoset Resins for In Space Manufacturing and Enhanced Durability
Titan ISRU: Manufacturing in the outer solar system
Ultra-Strong, Lightweight Polymer Composite Films for Space Applications
Vat Polymerization Based Additive Manufacturing of Ball-Milled Regolith Composites: From Particle Size Distribution to Print Parameter Optimization

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