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Meeting MS&T25: Materials Science & Technology
Symposium Advances in Titanium Technology
Presentation Title Virtual Surgical Planning, Design, and Closed-Loop Fabrication, of Personalized Titanium-Based Skeletal Fixation Plates at the Point-of-Care
Author(s) Brian Thurston, Luis H. Olivas-Alanis, Javier Vazquez-Armendariz, Raihan Uddin, Tyler Babinec, David Hoelzle, Glenn Daehn, Robert Gao, David Dean
On-Site Speaker (Planned) Brian Thurston
Abstract Scope The standard procedure to prepare fixation plates for patients who have suffered severe trauma is to manually and iteratively bend them to fit the patient's anatomy in the operating room. That design process does not include biomechanical simulation of the fixation plate once it is in place. The surgeon's decisions on fixation plate size, shape, material, and location are based on their experience. We report here on a closed-loop fabrication process that presents personalized, optimal plate design based on simulation of its post-operative biomechanical performance using proprietary Virtual Surgical Planning (VSP) tools created in the 3D Slicer environment. We obtain the bending angles from the final VSP fixation plate shape and transfer it to a robotic plate bender. Scanning tools are employed to ensure that the bent plate matches the original design. These suites of tools were created at the NSF-funded Point-of-Care Manufacturing Testbed at the HAMMER Engineering Research Center.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A High Throughput Investigation of Al and Cr Additions to the Ti-Fe System via Diffusion Couple Technique, and the Oxidation Characteristics of a Microstructural Gradient
A New High-Temperature Titanium Alloy for Directed Energy Deposition
Advanced Approach for Evaluation of Titanium Anomalies
Advancements in Titanium Microstructure Characterization: Integrating AI for Automated Complex Quantification
Advances in Designing and Manufacturing Gradient Ti-Based Alloys
Advances in Thermochemical Surface Engineering and Heat Treatment of Titanium Alloys
Characterization and Optimization of a Novel Metastable β Ti Alloy
Decision Science-Driven Assessment of Titanium Alloys for Aircraft Landing Gear Beams
Defect-Driven Fatigue Behavior in LPBF Ti-6Al-4V: Insights From Fractographic Analysis
Deformation Substructures and Shear Localization at Basal Twist Boundaries in Fatigued Ti-6Al-4V
Development and Characterization of Titanium Alloys for Powder Metallurgy
Development of a Novel Two Phase TWIP Alloy
Development of High Temperature Ti Alloys with Improved Mechanical Properties
Exploiting Principles of Physical Metallurgy for the Optimization of Processing of Titanium Alloys for Structural Applications
G-2: High-Temperature Material Properties of Titanium Alloy Sheet at Different Strain Rates
Grain Boundary α Precipitation Pathways in the Metastable β-Titanium Ti-5Al-5Mo-5V-3Cr
High-Throughput Investigation of Phase Transformation in Ti-Fe Alloys
Hydrogen Promoted Ti3Al Precipitation in Ti-6Al-4V
Industrial Perspectives on Titanium Research and Development Needs
Influence of Processing and Thermomechanical Loading on Cold Dwell Fatigue Behaviour of Titanium Alloys: Rolls Royce, UK
Investigation of Processing-Structure-Property Relationships in Ti Alloys for Defense Application
Mechanical Behavior and Failure Mechanisms of Ti-Al4%Mg Metal Laminates (MLs) and Reacted Metal-Intermetallic Laminates (MILs) at Micro and Nanometer Layer Thicknesses
Microstructure and Residual Stress at Diffusion Bonded Interface Between Vanadium and Ti-6Al-4V
Nanostructure-Mediated Phase Transformation and Deformation in Metastable Beta Titanium Alloys
Nanostructures in an Additively Manufactured Ti-5Al-5Mo-5V-3Cr Alloy
New Insights into the Cold Dwell Fatigue of Titanium
Opportunities and Challenges in Titanium Aerospace Materials from an Industry Perspective
Parametrically Upscaled Constitutive Models for Multiscale Analysis of Fatigue Nucleation in Ti Alloys
Probabilistic Dwell Fatigue Life Prediction of Microtextured Ti-6Al-4V
Production of Titanium-Based Intermetallic Alloy with Specified Structure and Properties
Slip Analysis in Ti-6246 Alloy During Dwell Fatigue
Slip Heterogeneity in a Colony-Structured Titanium Alloy: Planar Versus Wavy Slip Traces
Understanding the Stochastic Evolution of Microstructural Damage in Aero-Grade Ti-6Al-4V Specimens During Dwell Loading at Ambient Temperature
Virtual Surgical Planning, Design, and Closed-Loop Fabrication, of Personalized Titanium-Based Skeletal Fixation Plates at the Point-of-Care

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