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Meeting MS&T25: Materials Science & Technology
Symposium Lightweight Composites, Materials & Alloys
Presentation Title Development of Al-Mg-Si Alloy Material and Process for Automotive Structures Based on Strip Casting of Al-Mg-Si Alloy Sheet
Author(s) Junyeong Jeong, Hyuckmin Kwon, Seongguk Son, Chang Yeol Yoo, Youn il Jung, Heon Kang
On-Site Speaker (Planned) Junyeong Jeong
Abstract Scope This study presents the development of Al-Mg-Si alloy materials and optimized processing routes for automotive structural applications, utilizing a strip casting approach. Strip casting enables near-net-shape production of aluminum alloy sheets with refined microstructures, reduced processing steps, and enhanced energy efficiency compared to conventional ingot casting. Through tailored alloy composition design and thermomechanical treatment, the Al-Mg-Si alloy sheet achieved improved strength–ductility balance and formability, meeting automotive structural requirements. Microstructural evolution, precipitation behavior, and texture development during casting and downstream processing were systematically analyzed to optimize mechanical performance. The integration of alloy design with strip casting technology offers a cost-effective and sustainable pathway for producing high-performance aluminum components for lightweight automotive bodies.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Anisotropic Continuum Damage Mechanics Based-Fracture Surface: Application to Aluminum Alloy 6DR1
Cast Composition to Wrought Part in Single Step Using SolidStir® Additive Manufacturing
Development and Application of Phosphate Glass Fiber-Reinforced Composites With Chopped and Continuous Fiber Architecture
Development of Al-Mg-Si Alloy Material and Process for Automotive Structures Based on Strip Casting of Al-Mg-Si Alloy Sheet
Effect of Fast Shot Speed on ESCs and Porosity in Non-Heat Treated Al-Si Alloy
Effects of Mn Addition and Cooling Rate on Solidification Microstructure of Al-Mg-Si Alloys
Evaluation of Al-Ca-Ce Alloy System for High Temperature Applications
Investigating Filler Wire Contributions to Porosity and Strength in Al 6061-T6 Welds
M-1: Characterization of Composite Metal Foams Joined Through Brazing
M-2: Effects of Trace Elements on Microstructure, Mechanical Properties and Corrosion Characteristics of Al 3000 Based Alloys for Micro-Channel Tube in Heat Exchangers
M-3: Evaluation of Microstructure and Mechanical Properties of Al-B Alloys With Varying Fe and Rare Earth Additions
M-4: Fabrication of Multi-Layered Aluminum Composite Sheets via Accumulative Roll Bonding (ARB) Process
Mechanical and Microstructural Behavior of Friction Stir Powder Additive Manufactured Ceria-Stabilized Zirconia and Polymer-Derived Ceramic Reinforced AA7075 Composites
Microstructure Evolution, Mechanical Properties, and Biological Response of Ti-Nb-Zr-Ta (TNZT)/hBN Metal Matrix Composites Processed via Spark Plasma Sintering (SPS)
Tailoring 7000 Series Aluminum Alloys via Magnetic Field Heat Treatment
Tailoring of Microstructure Through Heat-Treatment for Enhanced Mechanical Properties in Nb-Rich γ-TiAl Alloy
Thermomechanical Fatigue Behavior and Microstructure of Casting Aluminum Alloy Used for Engine Components
Understanding The Role of Alloying on Low Cycle Fatigue Behavior in Mg Alloys

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