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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Powder-Based Manufacturing and Repair of Large Structural Components for Critical Applications
Presentation Title Effect of Process Parameters on Plasma Transferred Arc Additive Manufactured 17-4PH Using the Taguchi Method
Author(s) Sandy Ibrahim, Hani Henein, Tonya Wolfe
On-Site Speaker (Planned) Hani Henein
Abstract Scope Plasma Transfer Arc Additive Manufacturing (PTA-AM) is a developing technology in printing additive manufacturing (AM) parts. A popular material used in many industries, 17-4 precipitation hardened (PH) stainless steel, was selected. Torch offset, center gas, powder gas, shield gas, nozzle angle relative to the welding direction, current, powder flow rate and table speed are all parameters that need to be controlled. A Taguchi L’18 DOE was used to build 18 walls to narrow the processing parameters down to the most influential ones, using signal-to-noise ratio analysis on Minitab. Powder flow rate, current, and table speed were used in a second Taguchi L’9 DOE to verify they could produce more complex shapes with acceptable mechanical properties. The best and worst cylinder and square were taken for heat treatment and hardness tests. A new dimensionless number, the heat ratio, is proposed to assess the quality of the part being built.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Powder Materials,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

4140 Steel Cold Spray Depositions via Heat Treatment of Feedstock Powder and In-Situ Self Peening
Application of Arc Based Direct Energy Deposition Additive Manufacturing for Forging Die Repair
Effect of Process Parameters on Plasma Transferred Arc Additive Manufactured 17-4PH Using the Taguchi Method
Extremely Low-Temperature Tensile Behavior of 316L Stainless Steel Additively Manufactured by Laser Powder Bed Fusion
Fabrication of Homogenized and Directionally Solidified Inconel 718 Deposit by Induction-Heating-Assisted L-DED Process
Framework for Joining of Dissimilar Materials Using Additive Manufacturing
HIP Manufacturing of Large Dissimilar Metal Reactor Structures
Investigating DED Repair Strategies in Grooved 316L Stainless Steel for Enhanced Strength-Ductility Synergy
Manufacture and Repair of Thick Tungsten Coatings for Fusion via VPS and FAST
Mechanical Property Enhancement Through Multi-layer Deposition of Dissimilar Materials Using Directed Energy Deposition
Repair of Aluminum Alloy 7075 Using Laser Based Directed Energy Deposition

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