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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Advances in Pyrometallurgy: Pyrometallurgical Off Gas Handling, Processing and Cleaning
Presentation Title Pyrometallurgical Off-Gas Handling: Innovations for Designing Gas Cleaning Plants
Author(s) Federico Mercado, Alfredo Martinez, Miguel Gonzalez
On-Site Speaker (Planned) Federico Mercado
Abstract Scope In non-ferrous industries, pyrometallurgical processes produce high-temperature off-gases that are typically hot, dusty, and laden with hazardous contaminants. These contaminants must be cooled and cleaned to ensure an environmentally clean process. Off-gases from primary or traditional smelting and converting processes and modern recycling facilities vary significantly in the type and quantity of contaminants. Primary smelters typically generate off-gases with high levels of particulate matter, SO2, heavy metals and mercury loads, whereas recycling processes contain lower SO2 content but very high concentrations of halides such as hydrofluoric acid, hydrochloric acid, hydrobromic acid and bromine. This paper presents GEA’s latest innovations and various solutions for treating off-gases. In addition to the standard gas-cleaning train for primary copper smelters- comprising hot electrostatic precipitators, scrubbers, and packed cooling towers followed by wet electrostatic precipitators and often mercury removal technologies – the paper also explores equipment for halide removal, advanced material concepts, and energy-saving technologies.
Proceedings Inclusion? Planned:
Keywords Pyrometallurgy, Sustainability, Copper / Nickel / Cobalt

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Basic Overview of the Slag Foaming Phenomenon in Electric Arc Furnace Steelmaking
Advanced Design of Post-Combustion and Drop-Out Chamber for Optimal Emission Reduction in TRF (Tilting Refining Furnace) Copper Refining Plants
Effects of Impurities on Sulfuric Acid Catalyst: An Experience-Based Perspective.
Fluid-Dynamic Modeling and Operational Assessment of the Reactor in the Sulfuric Acid Plant of the Ilo Copper Smelter
Hybrid Modeling for Gas Cleaning Optimization in Non-Ferrous Furnace Systems
Off-Gas Processing for Sustainable E-Waste Recycling at Aurubis Richmond
Pre-Reduction Concepts for Manganese Ferroalloys Production
Prediction and Dynamic Scheduling of Off-Gas in Iron and Steel Enterprises: Trends and Challenges
Pyrometallurgical Off-Gas Handling: Innovations for Designing Gas Cleaning Plants
Research on Integrated Recycling and Utilization Technology of CO in Sintering Flue Gas
Smelter Off-Gas Systems: Evolving Practices, Design Strategies and Operational Enhancements From Recent Projects
Testwork-Driven Off-Gas Systems Design for Novel Pyrometallurgical Applications
The Impact of Secondary and Recycled Feeds on Waste Heat Boilers
The ISASMELT™ Technology Development Path to Becoming the Cleanest Base Metal Smelting Technology

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