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Meeting MS&T24: Materials Science & Technology
Symposium Electrification of Iron and Steel
Presentation Title Modeling Iron Ore Reduction on Pilot Scale and Industrial Scale to Determine Economic Penalty of Pure H2 Operation
Author(s) Amogh Meshram, William Xi, Yuri Korobeinikov, Joe Govro, Ronald J. O'Malley, Seetharaman Sridhar
On-Site Speaker (Planned) Amogh Meshram
Abstract Scope A numerical model of iron ore reduction process on pilot and industrial scale was built using finite element analysis on COMSOL Multiphysics. A 2D-axisymmetric geometry was used to build the pilot scale model at a steady-state, and it was validated using the experimental metallization data obtained from the GISH project pilot campaigns. The pilot scale model was scaled-up to an industrial scale reactor by increasing the diameter of reactor model geometry from 0.254 m to 7 m, and pellet feed rate from 206.6 ton/year to 3.34 million ton/year. The scale up of pilot scale model is needed to account for the changes in the energy consumption and mass fraction profiles of the solid species. The mass balance data obtained from the reactor model simulation was used to perform techno-economic analysis and determine the economic penalty when moving from a pure natural gas operation to a pure hydrogen operation.

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BioIron™ – The Development of a Low CO2 Emissions Ironmaking Process Utilising Raw Biomass as a Reductant and Microwaves as an Energy Source
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High-Efficient Production of High-Purity Iron from Oxide Ores by Acidic Electrowinning in Anion-Rich Electrolytes
Impact of Varied Oxygen Injection on Refining Process in an Industry-Scale EAF Through CFD Model
Modeling Iron Ore Reduction on Pilot Scale and Industrial Scale to Determine Economic Penalty of Pure H2 Operation
Simulation of Steel Slab Induction Heating with an Adaptive Soaking Process
Sustainable Steelmaking: A Case of NIST's Vision for Sustainable Manufacturing

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