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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Solid-State Processing and Manufacturing for Nuclear Applications: Integrating Insights and Innovations
Presentation Title Scalable Solid-State Manufacturing Pathways for the ARC Fusion Power Plant
Author(s) Amit Kishan Behera, Trevor Clark, Lauren M. Garrison, Andrea Lehn-Bradshaw, Claire N. Saunders, Cody A. Dennett
On-Site Speaker (Planned) Amit Kishan Behera
Abstract Scope As CFS transitions from SPARC to the ARC commercial power plant, the critical path to deployment shifts from plasma physics to industrial manufacturing. To achieve economic viability, we must validate manufacturing methods that offer superior performance and scalability. Solid-state processing offers advantages in geometric complexity and radiation resistance that liquid-phase processing cannot match. In the talk we will identify needs for solid-state methods for the ARC vacuum vessel and FLiBe blanket tank. Unlike fusion welding, solid-state joining is more suited for dissimilar materials and has limited impact on parent microstructures, thereby preserving features that help resist radiation-induced swelling and He embrittlement in high-neutron environments. Solid-state additive manufacturing offers potential for fabricating the complex, internal cooling geometries required for high-heat-flux divertors. We will discuss specific opportunities and challenges inherent to scaling these methods for large structural components along with the key performance requirements and impact on critical material properties of relevance.
Proceedings Inclusion? Planned:
Keywords Other, Other, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

An Evaluation of Friction Stir Welding to Join 316H Stainless Steel Without Sensitization
Consolidation and Sintering of Immiscible Elements: U-Y
Dependence of Radiation Induced Segregation of Cr on Sink Dimensionality in Fe-Cr Alloys
Enabling Bulk Deposition of High Melting Temperature Materials via Additive Friction Stir Deposition
Fabrication of Bulk Nanoporous W by Powder Metallurgy and Thermal Dealloying
Friction Stir for Nuclear Fusion: Adapting FSW for Thick Section Dissimilar Copper Joints With Varying Base Material Properties
Investigation of Cold Spray Ni-Coatings for Stainless Steel Canisters in Dry Cask Storage Systems
Iron Aluminide Formation via Cold Spray and Spot Friction Processing for Tritium Permeation Barrier Applications
Machine Learning Driven Optimization of 3D-Printed Advanced Materials for Radiation Shielding
Optimizing Production Route for ODS Hastelloy N Produced via Hot Isostatic Pressing for Structural Applications in Molten Salt Reactors
Plasma Arc Additive Manufacturing for Superalloys and Beyond
Process Optimization for Hydride Fuel Fabrication
Scalable Solid-State Manufacturing Pathways for the ARC Fusion Power Plant
Solid State Consolidation of IN800H
Successful Cladding Tube Production for Next Gen Fission Reactors Using Friction Extrusion and Pilgering

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