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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing and Innovative Feedstock Processing for Multifunctional Materials
Presentation Title Effects of Powder Morphology and Trace SiO₂ Addition on the Mechanical Reliability and Deformation Behavior of L-PBF Pure Titanium
Author(s) Sangwook Park, Taehu Kang, Yujin Rhee, Bin Lee
On-Site Speaker (Planned) Sangwook Park
Abstract Scope As laser-powder bed fusion(L-PBF) expands toward commercial Ti products, reducing powder cost while retaining performance is increasingly important. Spherical Ti powder enables stable processing but is expensive, whereas low-cost non-spherical powder suffers from poor flowability. In this study, 0.1 wt.% SiO₂ was introduced as a flowability modifier, and specimens were fabricated using spherical Ti, spherical Ti + SiO₂, and a 6:4 non-spherical/spherical Ti blend + SiO₂. The blended feedstock achieved an ultimate tensile strength of 762.6 ± 3.8 MPa, yield strength of 664.2 ± 4.9 MPa, and elongation of 22.1 ± 0.7%, exceeding the minimum strength requirements of ASTM Grade 4 Ti. EBSD analysis before and after tensile deformation linked the high elongation to locally distributed massive alpha-prime phases and deformation dominated by grain rotation and dislocation slip, while oxygen suppressed conventional deformation twinning. Cryogenic tensile and fatigue tests further assessed the mechanical reliability of SiO₂-assisted low-cost Ti feedstock.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Mechanical Properties, Titanium

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