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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Advances in Metal Matrix Composites: Processing, Additive Manufacturing, and Applications
Presentation Title Effects of Binder Jet Processing Conditions on Microstructure and Performance
Author(s) Timothy Williams, Jonathan Hendry, Robert Lancaster
On-Site Speaker (Planned) Timothy Williams
Abstract Scope Binder Jetting (BJ) has emerged as a promising additive manufacturing technique, positioning itself as a competitive alternative to conventional powder metallurgy and casting processes. Its ability to fabricate complex geometries at high build rates, without thermal gradients during printing, makes it attractive for large-scale production. However, achieving consistent part density and mechanical performance remains a challenge. Parameter optimisation can enhance productivity and material quality, but the influence on microstructure evolution and resulting properties is not yet fully understood. This research evaluates the effects of processing conditions on the microstructure and mechanical performance of BJ-produced Titanium Matrix Composite (TMC) components, focusing on defects formed under different conditions. Understanding these defects and their impact on material behaviour is essential for validating BJ. The study also examines post-processing routes, including thermal treatments, sintering, Hot Isostatic Pressing (HIP), and mechanical methods such as cold rolling, to assess their role in densification and defect mitigation.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Titanium, Powder Materials

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Development of Metal Matrix Composite Powders by Particle-Injection Gas Atomization
Effect of LPBF Process Parameters on the Wear Behavior of WC-17Co Cemented Carbide: An Experimental Study
Effect of tool pin profile on online force–torque signatures during friction stir processing of pure aluminum-based composites
Effects of Binder Jet Processing Conditions on Microstructure and Performance
Experimental and Numerical Technology Design for Twin-Roll Casting of Highly Particle-Reinforced Aluminum Matrix Composite Flat Products for Deep Drawing Applications
Fabrication and Characterization of Soft-Phase Reinforced Composite using Friction Stir Processing
Fatigue and Tensile Behavior of Inoculated 6061 Aluminum Alloy Printed with Wire Arc Additive Manufacturing
From Processing to Performance: Wire Arc Additive Manufacturing of Refractory Alloy-Based Multi-Material Structures
From Spray Forming to Laser Remelting: Tailoring the Wear Resistance of Al–Cu–Fe–Cr Quasicrystalline Composites
High-Strength Ni-Al2O3 Metal Matrix Composites Fabricated by Cold Spray
Impact of Niobium carbide (NbC) concentration on the properties of Ni-P based composite coatings
Influence of Graphene Reinforcement on Microstructure and High-Temperature Tensile Behavior of Additively Manufactured Inconel 62
Interface Engineering and Multiscale Characterisation of SiC-Coated Carbon Nanofibre-Reinforced AZ91 Magnesium Matrix Composites
Linking Feedstock Processing, Reinforcement Distribution, and Properties in Powder Bed Fusion-Laser Bed (PBF-LB) Metal Matrix Composites.
Mechanically Alloyed Nanocrystalline Al–2 wt.% Fe: Sintering, Microstructure, and AI-Derived Constitutive Behavior
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Microstructural Behaviour of Carbide-Reinforced Steel Metal Matrix Composites through Hybrid Wire–Powder Plasma Arc Directed Energy Deposition
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Novel Preparation of Feedstocks via Resonant Acoustic Mixing For Additively Manufactured Metal Matrix Composites
Oxide Evolution in ODS Steel During Laser Powder Bed Fusion: Interplay Between Melt-Pool Dynamics and Dissolution-Precipitation Processes
Process-Structure-Property Relationships in Additively Manufactured AISI M2 Tool Steel: Comparison of Binder Jetting-HIP, LPBF, and DED
Process Optimization and Compressive Behavior of Triply Periodic Minimal Surface Structures Fabricated by Laser Powder Bed Fusion with Fe-12Cr-6Al-4.5B Alloy
SiC Nanowhiskers in Magnesium Matrix Composites: PET and Plastic-Flow Behaviour
Tracking heterogeneity in friction stir composites through a simultaneous multi-offset and multi-pass approach
Ultrasonic Atomization of Metal Matrix Composite Powders: Challenges in Reinforcement Distribution and Feedstock Quality

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