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Meeting MS&T25: Materials Science & Technology
Symposium Materials and Manufacturing in Low Earth Orbit (and Beyond)
Presentation Title Laser Beam Welding in Space – From Science to Technology Development
Author(s) Antonio J. Ramirez, Boyd Panton, Ali Nassiri, Kaue Riffel, Eugene Choi, Aaron Brimmer, Will McAuley
On-Site Speaker (Planned) Antonio J. Ramirez
Abstract Scope Materials joining is critical for the rapidly growing in-space servicing, assembly, and manufacturing (ISAM) sector. Currently, no metallurgical joining processes have been proven to be suitable for service in outer space or other cosmic environments. There is limited understanding of the effects of space environment on welding processes and the metallurgy and performance of welds. Our team investigates the impact of space conditions on the Laser Beam Welding (LBW) on Al-, Fe-, and Ti-based alloys. A 1 kW laser was installed in a vacuum chamber and flown aboard a parabolic flight to simulate the conditions present in space. High-vacuum and variable gravity (µg to 1.8 g) were employed to investigate their impact on weld geometry, microstructure, and defect formation. This research represents a significant step toward qualifying LBW for ISAM applications, supporting autonomous, on-demand fabrication and repair in orbit and beyond.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Multifunctional SolidStir® Manufacturing Technology for Extra Terrestrial Applications
Atomic Oxygen-Induced Degradation in a Polyimide Film From Reactive Molecular Dynamics Simulations
Beyond microgravity: considering other biomechanical features of organoids and tissue models for in-space biomedicine and biomanufacturing
Bridging Atomistic-Continuum Simulations for Spacecraft Materials in Extreme Conditions
Building Materials Research and Manufacturing Capabilities in Low Earth Orbit
Challenges in Laser Welding for Space: Metal Vapor, Lens Fogging, and Plume Effects
Commercial Space Flight: Opportunities for Materials/Manufacturing
Delta-to-Gravity™: Machine Learning Informed Predictive Analytics for Microgravity and Scalable In-Space Manufacturing
Instrumentation for the Testing of Laser Beam Welding under Simulated Space Conditions via Parabolic Flight
Laser Beam Welding in Space – From Science to Technology Development
Laser Directed Energy Deposition Additive Manufacturing of Lunar Regolith Simulant
Leveraging Microgravity to Produce Bacteriorhodopsin-Based Thin Films for Biohybrid Applications
Machine Learning-Driven Design of Polymers Resistant to Atomic Oxygen in Low Earth Orbit
Modifying Properties of Lunar Regolith Via High-Power Microwave Torch
Numerical Modeling of Laser Beam Welding for In-Space Applications: Insights from Parabolic Flight Experiments
Optimizing Surface Melting Techniques for In-Space Aluminum Fabrication
Oxide Dispersion Strengthening via Additive Processing: A Revolutionary New Approach for High Temperature Alloys
Porosity formation and microstructure characterization in pulsed LBW of 316L SS under space conditions and different levels of gravity
Scientific Discovery Through Engineering Tech – How the MOVE: CAN-DO Project Builds Mutually Beneficial Collaborations
The Design of a Robotic Cold Welding and Deformation System for In-Space Manufacturing
The Generation of Gold Nanospheres in the Microgravity Environment of Low Earth Orbit
The Ionizing Radiation Environment in Low Earth Orbit
Towards Lifetime Predictions for Widegap Semiconductors in Low Earth Orbit
Towards On-Orbit Synthesis of Metal-Organic Frameworks
Ultra-Strong, Lightweight Polymer Composite Films for Space Applications

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