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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium In-Situ Monitoring and Control of Solidification & Deformation Processes in Metal Additive Manufacturing
Presentation Title Tailoring Microstructure and Mechanical Properties During Additive Manufacturing of Ti-6Al-4V via In-Process Laser Heat Treatments
Author(s) Kouider Abdellah Abdesselam, Steve Gaudez, Steven Van Petegem, Veijo Honkimäki, Simon Hallais, Louis Cornet, Maxime Vallet, Manas V. Upadhyay
On-Site Speaker (Planned) Manas V. Upadhyay
Abstract Scope In-process laser-based heat treatments (LHTs) during additive manufacturing offer a promising alternative to post-process annealing for tailoring the microstructure and mechanical properties of Ti-6Al-4V. This study investigates the effect of LHTs applied during laser-based directed energy deposition. Three samples were fabricated at 300 W: one as-built reference and two with LHTs applied after each deposited layer using 100 W (LHT100) and 300 W (LHT300) without powder addition. LHT100 improved the strength/ductility trade-off, while LHT300 significantly enhanced ductility and toughness but reduced strength. Synchrotron XRD analysis showed negligible differences in overall β (bcc) and hcp phase fractions across samples. However, SEM analysis revealed notable variations in the relative fractions of different hcp phases (martensitic, diffusively formed, and massively transformed), explaining the mechanical property differences. These results highlight the effectiveness of in-process LHTs in tuning microstructure and performance, providing an alternative path to optimizing properties in additively manufactured Ti-6Al-4V components.
Proceedings Inclusion? Planned:
Keywords Process Technology, Mechanical Properties, Phase Transformations

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

'Simulation Twins' - Sensing and Control of Unseen Quantities Through Real-Time Assimilation of Imaging to FEA
Accelerating Directed Energy Deposition (DED) Adoption Through In-Situ Data Collection and Closed-Loop Processing Control
Alloy Design and Microstructure-Property Relationships for Non-Equiatomic Ti-Zr-Nb-Ta-V-Cr Alloys With Tensile Ductility Made by Laser Powder Bed Fusion
Closed-Loop Multimodal Standoff Height Control in Directed Energy Deposition
Effects of Forging on Microstructural and Mechanical Properties of AISI 316LSi Fabricated via Wire Arc Additive Manufacturing (WAAM)
Enabling Low-Latency Synchrotron XRD Analysis for Real-Time Insights Into Driven Microstructural Evolution
F-56: Directed Energy Deposition of a Medium Manganese Steel: Influence of Processing Parameters on Microstructure and Mechanical Properties
F-57: Dynamics of Intermetallic Phase Formation During Additive Manufacturing of Functionally Graded Aluminium-Titanium
F-58: Microstructural Origins of Tensile Anisotropy and Deformation Behaviour in Additively Manufactured SS201 Stainless Steel
Heat and Beat: New Strategies for Dislocation Density Control in Steels During Laser Powder Bed Fusion
High-Throughput In-Situ Ultrasonic Monitoring of Melt Pool Dynamics and Phase Transformations in Laser Additive Manufacturing
High-Throughput Process–Structure–Property Mapping in LPBF of 316L via In Situ Monitoring and Automated Characterization
In-Situ Monitoring and Closed-Loop Control of Stainless Steel 316L Direct Energy Deposition via Plasma Plume Dynamics
Infrared Imaging and Multiphysics Modeling for Prediction of Solidification Dynamics During Selective Laser Melting
Machine Learning Guided Exploration of Process-Structure-Property Relationships in Metal Additive Manufacturing
Predicting Deposition Height and Properties in Directed Energy Deposition
Processing-Microstructure-Mechanical Behavior Relationships in Ferrous Alloys via Mixed Powder Laser Powder Bed Fusion
Revealing Optimal Melting Regimes for Defect Lean Thin-Walled Aluminium Laser Powder Bed Fusion Builds
Size Effects in Mechanical Properties of LPBF SS316L
Sub-Surface Temperature Evolution Mapping During Laser Powder Bed Fusion via In-Situ XRD
Tailoring Microstructure and Mechanical Properties During Additive Manufacturing of Ti-6Al-4V via In-Process Laser Heat Treatments
Tailoring Phase Transformation and Residual Stress in Wire-DED via Thermal Sensing and Multiphysics Modeling
Tracking Phase Evolution in Additive Manufacturing of Steels via Operando X-Ray Diffraction
Understanding Microstructure Evolution During Processing in Additively Manufactured Functionally Graded Materials

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