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Meeting MS&T25: Materials Science & Technology
Symposium Additive Manufacturing of Polymeric-Based Materials: Potentials and Challenges
Presentation Title From Waste Stream to 3D Printing: Innovative Approaches to Sustainable Material Development
Author(s) Ramona Fayazfar
On-Site Speaker (Planned) Ramona Fayazfar
Abstract Scope Global plastic waste crisis and underutilization of biomass demand urgent sustainable solutions. At the Eco-Friendly Center of Circular Advanced Materials & Additive Manufacturing (E-CAM), Ontario Tech University, we address this by transforming heterogeneous plastic waste—including ocean-recovered plastics and end-of-life automotive residues—and biomass fillers into eco-responsible, high-performance 3D printing feedstocks. Using high-shear melt extrusion and proprietary polymeric additives, we enhance printability, structural integrity, and processability without prior plastic sorting. Our formulations integrate biodegradable polymers, bio-based fillers, and compatibilizers to overcome degradation and incompatibility challenges. These advanced composites are targeted for construction, packaging, and automotive applications. Comprehensive rheological, mechanical, and morphological characterizations inform formulation design and guide 3D printing trials. This research supports circular economy goals by converting waste streams into low-carbon, partially or fully compostable materials that reduce reliance on virgin resources and fossil fuels. The presentation will highlight the processing strategies, material performance, and scalability potential for sustainable additive manufacturing.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3DP Polymers for Radiation Shielding for Portable Neuroimaging Devices
Continuous Carbon Fiber-Reinforced Composites for Aerospace Applications Using Advanced Manufacturing Techniques
Deposition of Antimicrobial Silver Nanoparticles (AgNPs) Hydrogel Coating for 3D-Printed Implants
Effect of Environmental Conditions on Mechanical Properties of 3D-Printed Glass Microfiber Reinforced Polyamide (PA-12) Composites
Extrusion of Antimicrobial PEEK/AgNPs 3D Printing Filament for Patient-Specific Implants
Fabrication of Soft Robotic Sensors and Actuators via Direct Ink Writing of Dual-Curable Elastomers
From Bottles to Builds: Development of a Recycled PET Filament
From Waste Stream to 3D Printing: Innovative Approaches to Sustainable Material Development
New Permittivity-Based and Inductance-Based Functionalities for 3D-Printed Polymer-Based Materials
Polymer Gas Atomization: A Novel Approach to Powder Production for Additive Manufacturing
Rapid Photocured Plastic Scintillators for Radiation Detection and Additive Manufacturing Applications
Rheological Study of Soybean Oil and Titanium Oxide Suspensions for Developing 4D Porous Materials
Thermoplastic Polyurethane (TPU) as a High-Loading Binder System for Magnesium (Mg) Alloy Extrusion

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