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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Aluminum Electrode Technology Symposium
Presentation Title Minimizing Segregation in Rotary and Shaft Calcined Coke Blends
Author(s) Howard S. Childs, Sara Enstrom, Barbara Cramer, Barry Sadler
On-Site Speaker (Planned) Howard S. Childs
Abstract Scope Shaft calcined coke use in Aluminum smelter carbon plant coke feed blends has grown due to potential increases in anode density. Industry perception has generally held structural differences between shaft and rotary calcined cokes in blends increases the risk of segregation during transport and handling compared to rotary coke blends. As part of industry support work by BP Coke at their Huntington Beach (USA) laboratory, segregation tendencies of several rotary and shaft calcined cokes/blends were evaluated. Ways of minimizing this segregation were also evaluated. Segregation behavior measurements were based on ASTM D6940 – a test for sifting segregation tendencies of bulk solids – adapted and scaled up for calcined coke particle sizes. Results demonstrated that segregation behavior of blends could be predicted from individual coke properties and that particle size was the dominant influence on segregation. This provides a technical basis for the supply of pre-blended shaft/rotary cokes from calciners
Proceedings Inclusion? Planned: Light Metals
Keywords Other, Other, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Flexible and Robust Method for Evaluating Coke-Pitch Wettability Performance in Aluminium Smelting Anodes
Automated Defect Detection in Carbon Anodes Using a Keras-Based Convolutional Neural Network
EGA Technical Leadership Program Conducted by R&D Carbon: Insights about the Electrical Resistance of Anodes
Enhancing Existing Anode Cooling Systems Through Thermo-Mechanical Study-Based Modifications
Expediting RD Results and Upgrading Laboratory Systems to Support AI Optimization
From Microstructure Control to Megawatt-Hour Savings: Industrial Validation of Anode ER Reduction via Forming Vacuum Optimization and Coke PSD Engineering
Impact of chemical modification of pitch and/or coke on carbon anode properties
Leveraging Smelter-Wide Traceability to Reveal New Insights on Anode Stems and Butts
Minimizing Segregation in Rotary and Shaft Calcined Coke Blends
Parameters Impacting Electrical Resistivity of Carbon Anodes
Rhodax® Granulometry Size Distribution Analysis for Green Anode Density Optimization via Machine Learning Cluster-Based Method
Stabilization Anode Quality Through The Optimization Eccentric Counterweight Angle an Approach to Solving Anode Crack
Sustainability Benefits of a Modern Shaft Calciner Operation

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