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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Circular Metallurgy: Design, Technology, Application
Presentation Title Advances in Hydrogen-Based Plasma Reduction for Sustainable Metal Production
Author(s) Dierk R. Raabe, Isnaldi Souza Filho, Hauke Springer, Matic Jovičević Klug, Ubaid Manzoor
On-Site Speaker (Planned) Dierk R. Raabe
Abstract Scope The metallurgical sector faces challenges to decarbonize, as conventional metal production methods account for nearly 10% of global CO2 emissions. Hydrogen-based plasma reduction is a transformative technology, offering a pathway to green steel and sustainable metal extraction from hematite, low-quality mixed metal oxides and industrial waste streams such as red mud. Recent advances demonstrate that hydrogen plasma can reduce iron and nickel oxides from both ores and industry waste, yielding high-purity metallic metal suitable for downstream metallurgical production. In this process, a 10% hydrogen-containing plasma is generated in an electric arc furnace, simultaneously melting and reducing iron- or nickel-bearing feedstocks. The reactive plasma species accelerate redox kinetics and enable effective separation of the metal from gangue and tramp elements, producing metal with minimal impurities and water as the only by-product. The presentation introduces the basic plasma smelting reduction approach, newly developed in-operando probing methods and the metallurgical mechanisms.
Proceedings Inclusion? Planned:
Keywords Extraction and Processing, Copper / Nickel / Cobalt, Pyrometallurgy

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advances in Hydrogen-Based Plasma Reduction for Sustainable Metal Production
Aluminum alloy products, recycling, and the circular economy
CALPHAD-Based High-Throughput Investigation of Fe-Containing Intermetallic Formation in Al–Si–Mg–Fe–Mn–Cr Alloys for Aluminum Recycling
Closing the Loop: Maximizing Recycle Content and Decarbonization of Apple Alloys
Color-Enhanced Optical Sorting of Mixed Post-Consumer Aluminum Scrap
Design and Application on New Generation of Green Low-Carbon Steel Manufacturing Process
Design Sustainable Al-BASED AlFeMgSi Alloys with High Ductility with the aid of high throughput thermodynamic calculations
Engineering Artificial Minerals for Advanced Lithium-Ion Battery Recycling
First Investigation of Recycling-Induced Changes in Yield Point Elongation Behavior of Near-Interstitial-Free Steels
Hot tearing resistance of recycled aluminum 6061 alloy with various Fe contents
Metallic foams by solid-state consolidation of machining chips
Modeling Microstructure Evolution of Lithium-containing Phases Based on the Maximum Entropy Production Principle
Multiscale simulation of lithium-bearing phase solidification from lithium-ion battery slags
New Strategies to Advance Recycling, Energy Efficiency, and Circular Metallurgy in Aluminum Production and Processing
Optimisation of aluminum alloy grade system to facilitate mixing and recycling
Plasmas, Plants and Partnerships: Enabling Fusion Energy Through Circular Metallurgy
Process-Scale Circularity in Metal Additive Manufacturing: Repurposing Off-Specification M789 LPBF Powders
Recycling of Waste Titanium Powder for Additive Manufacturing: A Circular Supply Chain Framework and Life Cycle Assessment
Study on Cold-Solidified Pellet Preparation and Application Technology
Sustainable practices to alloy molten aluminum using powders, master-alloys, tablets, and scraps during batching processes
Ultra-fast High Temperature Sintering (UHS) of Ion Conductors and Beyond

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