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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing of Lightweight Alloy Matrix Composites
Presentation Title Microstructural Evolution and Mechanical Properties of Co-Modified Alsi10mg Alloy Fabricated Via In-Situ Alloying in Laser Powder Bed Fusion
Author(s) Xiaopeng Li
On-Site Speaker (Planned) Xiaopeng Li
Abstract Scope To enhance the lightweight potential of structural components via laser powder bed fusion (LPBF), this study introduced 3 wt.% Co into AlSi10Mg through in-situ alloying. Microstructural evolution and mechanical properties were examined under routine and remelting scan strategies, as well as after heat treatment. In the as-built state, residual Co particles induced heterogeneity and promoted the formation of Al9Co2, which enhanced tensile strength to 380–423 MPa. Al9Co2 appeared in cellular and vortex-like morphologies within melt pools. Nano-stacking faults and Si-rich precipitates formed along melt pool boundaries but disappeared after heat treatment, which transformed Si and Al9Co2 into granular phases. Heat treatment improved ductility to 9–10% but reduced tensile strength to 245–249 MPa. Residual Co particles remained stress concentrators, limiting ductility. No strong orientation relationship was observed between the Si or Al9Co2 phases and the Al matrix in either condition.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Aluminum, Composites

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Effect of Zirconium on the Microstructure and Mechanical Properties of Laser Powder Bed Fused Eutectic Al-Ce-Zr Alloy
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Engineering of SS316-A356 Interpenetrating Composites for Controlled Shear Deformation Under High-Strain Rate Compression
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Evaluation of Oxide-Matrix Interactions in Oxide Dispersion Strengthened Aluminum Alloys Produced Through Laser Powder Bed Fusion
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F-40: Mechanical Properties and Microstructure of Wire Laser Directed Energy Deposition of Silicon Carbide Reinforced 316L
In-Situ TiC Formation and Phase Evolution in Ti6Al4V Processed by Digital Light Processing: Pathway to Enhanced Mechanical Properties
Magnetohydrodynamics in Metal Additive Manufacturing
Microstructural and Mechanical Characterization of an Inoculated Aluminum 7075 Alloy Processed with Wire Arc Additive Manufacturing
Microstructural Evolution and Mechanical Properties of Co-Modified Alsi10mg Alloy Fabricated Via In-Situ Alloying in Laser Powder Bed Fusion
Mitigating Cracking in Additive Manufacturing of High-Strength Aluminum Alloys with Ceramic Reinforcements
Modeling the Ductile-To-Brittle Transition of Reactive Additive Manufactured Metal Matrix Composites Using a Damage-Enabled FFT Framework
Simultaneous Enhancement of Printability and Mechanical Properties in Ti-Modified Al-Zn-Mg-Cu Alloy Fabricated by Laser Powder Bed Fusion (L-PBF)
Ultra-Low Modulus in Laser Printed Ti-25Nb
Understanding Multi-Stage Deformation Mechanisms in Additively Manufactured Al6061+TiC Nanocomposite by In-Situ Neutron Diffraction

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