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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium In-Situ Monitoring and Control of Solidification & Deformation Processes in Metal Additive Manufacturing
Presentation Title High-Throughput Process–Structure–Property Mapping in LPBF of 316L via In Situ Monitoring and Automated Characterization
Author(s) Emre Tekoglu, Zihan Lin, Ji Young Kim, Min Seok Kim, Nikolas Eliopoulos, Sourabh Saptarshi, Benjamin Labiner, Timothy Horn, Kamel Ettaieb, Didier Bardel, Ju Li
On-Site Speaker (Planned) Emre Tekoglu
Abstract Scope This study presents a high-throughput framework for establishing process–structure–property relationships in Laser Powder Bed Fusion using 316L stainless steel. A total of 255 parameter sets, varying laser power, scan speed, and hatch spacing, were embedded across segmented builds. Each condition was characterized using in situ thermal imaging, automated optical microscopy, and microhardness testing. X-ray computed tomography (CT) was used as a baseline for porosity quantification. Strong correlations were observed between thermal signatures, surface features, and internal defects, indicating that in situ and optical data can serve as reliable predictors of porosity and mechanical response. These findings highlight the potential of real-time and automated tools for rapid characterization and process validation. The resulting dataset captures heat distribution, microstructural variation, and mechanical trends across a wide parameter space. This framework is generalizable to other alloys and supports data-informed approaches for process development, quality assurance, and adaptive control in metal additive manufacturing.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Characterization, Computational Materials Science & Engineering

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Accelerating Directed Energy Deposition (DED) Adoption Through In-Situ Data Collection and Closed-Loop Processing Control
Alloy Design and Microstructure-Property Relationships for Non-Equiatomic Ti-Zr-Nb-Ta-V-Cr Alloys With Tensile Ductility Made by Laser Powder Bed Fusion
Closed-Loop Multimodal Standoff Height Control in Directed Energy Deposition
Effects of Forging on Microstructural and Mechanical Properties of AISI 316LSi Fabricated via Wire Arc Additive Manufacturing (WAAM)
Enabling Low-Latency Synchrotron XRD Analysis for Real-Time Insights Into Driven Microstructural Evolution
F-56: Directed Energy Deposition of a Medium Manganese Steel: Influence of Processing Parameters on Microstructure and Mechanical Properties
F-57: Dynamics of Intermetallic Phase Formation During Additive Manufacturing of Functionally Graded Aluminium-Titanium
F-58: Microstructural Origins of Tensile Anisotropy and Deformation Behaviour in Additively Manufactured SS201 Stainless Steel
Heat and Beat: New Strategies for Dislocation Density Control in Steels During Laser Powder Bed Fusion
High-Throughput In-Situ Ultrasonic Monitoring of Melt Pool Dynamics and Phase Transformations in Laser Additive Manufacturing
High-Throughput Process–Structure–Property Mapping in LPBF of 316L via In Situ Monitoring and Automated Characterization
In-Situ Monitoring and Closed-Loop Control of Stainless Steel 316L Direct Energy Deposition via Plasma Plume Dynamics
Infrared Imaging and Multiphysics Modeling for Prediction of Solidification Dynamics During Selective Laser Melting
Machine Learning Guided Exploration of Process-Structure-Property Relationships in Metal Additive Manufacturing
Predicting Deposition Height and Properties in Directed Energy Deposition
Processing-Microstructure-Mechanical Behavior Relationships in Ferrous Alloys via Mixed Powder Laser Powder Bed Fusion
Revealing Optimal Melting Regimes for Defect Lean Thin-Walled Aluminium Laser Powder Bed Fusion Builds
Size Effects in Mechanical Properties of LPBF SS316L
Sub-Surface Temperature Evolution Mapping During Laser Powder Bed Fusion via In-Situ XRD
Tailoring Microstructure and Mechanical Properties During Additive Manufacturing of Ti-6Al-4V via In-Process Laser Heat Treatments
Tailoring Phase Transformation and Residual Stress in Wire-DED via Thermal Sensing and Multiphysics Modeling
Tracking Phase Evolution in Additive Manufacturing of Steels via Operando X-Ray Diffraction
Understanding Microstructure Evolution During Processing in Additively Manufactured Functionally Graded Materials

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