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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Powder-Based Manufacturing and Repair of Large Structural Components for Critical Applications
Presentation Title Investigating DED Repair Strategies in Grooved 316L Stainless Steel for Enhanced Strength-Ductility Synergy
Author(s) Man Jae Sa Gong, Jeong Ah Lee, Soung Yeoul Ahn, Hyojin Park, Renhao Wu, Rae Eon Kim, Hyoung Seop Kim
On-Site Speaker (Planned) Man Jae Sa Gong
Abstract Scope In repair applications, direct energy deposition(DED) has emerged as a promising technique due to its capability to restore damaged areas with precise material placement. Grooving is often employed as a preprocessing step to remove damaged sections, but it introduces challenges related to groove geometry, energy input, and metallurgical bonding. Despite its importance, limited research has addressed deposition behavior in angled regions. This study investigates the effects of DED parameters—specifically laser power, energy input, and sidewall angles—on deposition quality within grooved stainless steel 316L substrates. The repaired regions exhibited improved strength-ductility synergy compared to the wrought base, attributed to microstructural heterogeneity across the groove-deposit interface. Twinning activity and accumulation of geometrically necessary dislocations contributed to hetero-deformation-induced strengthening. Residual stress evolution and crack susceptibility in repaired zones were also assessed. The findings offer valuable insights into optimizing DED repair strategies for groove-based geometries, enhancing mechanical performance and structural integrity for practical applications.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Iron and Steel,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

4140 Steel Cold Spray Depositions via Heat Treatment of Feedstock Powder and In-Situ Self Peening
Application of Arc Based Direct Energy Deposition Additive Manufacturing for Forging Die Repair
Effect of Process Parameters on Plasma Transferred Arc Additive Manufactured 17-4PH Using the Taguchi Method
Extremely Low-Temperature Tensile Behavior of 316L Stainless Steel Additively Manufactured by Laser Powder Bed Fusion
Fabrication of Homogenized and Directionally Solidified Inconel 718 Deposit by Induction-Heating-Assisted L-DED Process
Framework for Joining of Dissimilar Materials Using Additive Manufacturing
HIP Manufacturing of Large Dissimilar Metal Reactor Structures
Investigating DED Repair Strategies in Grooved 316L Stainless Steel for Enhanced Strength-Ductility Synergy
Manufacture and Repair of Thick Tungsten Coatings for Fusion via VPS and FAST
Mechanical Property Enhancement Through Multi-layer Deposition of Dissimilar Materials Using Directed Energy Deposition
Repair of Aluminum Alloy 7075 Using Laser Based Directed Energy Deposition

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