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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Circular Metallurgy: Design, Technology, Application
Presentation Title Design Sustainable Al-BASED AlFeMgSi Alloys with High Ductility with the aid of high throughput thermodynamic calculations
Author(s) Ying Yang, sunyong Kwon, alex plotkowski, nicholas richter, sumit bahl, amit shyam, alice perrin, gerry knapp, james Allen Haynes
On-Site Speaker (Planned) Ying Yang
Abstract Scope Primary aluminum production is highly energy-intensive and generates significant greenhouse gas emissions. The growing availability of recycled aluminum scrap presents an opportunity, however, controlling common impurity elements in such scrap is challenging. Specifically, Fe and Si impurities often form large and brittle Fe-intermetallic phases that are detrimental to the ductility of aluminum alloys. This issue is especially pronounced in Al-Mg alloys. To address this challenge, we performed high-throughput thermodynamic calculation using improved thermodynamic models to design a novel family of Al-Mg alloys that can tolerate Fe and Si impurity levels exceeding 0.5 wt.% while maintaining or enhancing ductility. The newly designed Al-Mg-Fe-Si alloys significantly promote the usability of recycled materials in automotive applications.
Proceedings Inclusion? Planned:
Keywords Aluminum, Computational Materials Science & Engineering, Sustainability

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advances in Hydrogen-Based Plasma Reduction for Sustainable Metal Production
Aluminum alloy products, recycling, and the circular economy
CALPHAD-Based High-Throughput Investigation of Fe-Containing Intermetallic Formation in Al–Si–Mg–Fe–Mn–Cr Alloys for Aluminum Recycling
Closing the Loop: Maximizing Recycle Content and Decarbonization of Apple Alloys
Color-Enhanced Optical Sorting of Mixed Post-Consumer Aluminum Scrap
Design and Application on New Generation of Green Low-Carbon Steel Manufacturing Process
Design Sustainable Al-BASED AlFeMgSi Alloys with High Ductility with the aid of high throughput thermodynamic calculations
Engineering Artificial Minerals for Advanced Lithium-Ion Battery Recycling
First Investigation of Recycling-Induced Changes in Yield Point Elongation Behavior of Near-Interstitial-Free Steels
Hot tearing resistance of recycled aluminum 6061 alloy with various Fe contents
Metallic foams by solid-state consolidation of machining chips
Modeling Microstructure Evolution of Lithium-containing Phases Based on the Maximum Entropy Production Principle
Multiscale simulation of lithium-bearing phase solidification from lithium-ion battery slags
New Strategies to Advance Recycling, Energy Efficiency, and Circular Metallurgy in Aluminum Production and Processing
Optimisation of aluminum alloy grade system to facilitate mixing and recycling
Plasmas, Plants and Partnerships: Enabling Fusion Energy Through Circular Metallurgy
Process-Scale Circularity in Metal Additive Manufacturing: Repurposing Off-Specification M789 LPBF Powders
Recycling of Waste Titanium Powder for Additive Manufacturing: A Circular Supply Chain Framework and Life Cycle Assessment
Study on Cold-Solidified Pellet Preparation and Application Technology
Sustainable practices to alloy molten aluminum using powders, master-alloys, tablets, and scraps during batching processes
Ultra-fast High Temperature Sintering (UHS) of Ion Conductors and Beyond

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