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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Advances in Materials Deposition by Cold Spray and Related Technologies III
Presentation Title The Influence of Heat Treatment on the Strength of Single Microparticle Impact-Induced Bonded Interfaces
Author(s) Qi Tang, Mostafa Hassani
On-Site Speaker (Planned) Qi Tang
Abstract Scope The high pressure and extreme interfacial deformation induced by supersonic impact of metallic microparticles onto metallic substrates can result in solid-state bonding at the contact interface, a key mechanism in solid-state additive manufacturing techniques such as cold spray. This process typically produces a brittle interface, characterized by a high-strength periphery and a defective, low-strength center. In this work, we investigate how post-impact heat treatment alters the interfacial properties at the impact center. We produce bonded metallic particles with similar particle diameters and impact velocities. We systematically vary the heat treatment temperature and measure the resulting interfacial strength at the impact center through in-situ micromechanical testing. Our results reveal a variation of interfacial strength with increasing heat treatment temperature, accompanied by a transition in fracture mechanisms. Finally, we discuss our micromechanical measurements along with the change of interface status and surrounding material microstructure under different heat treatment temperatures.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Mechanical Properties, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Comparison of Plasma Arc Treatment and Furnace Annealing for Restoring Ductility in Cold-Sprayed Copper Deposits
An overview of residual stresses in cold spray additive manufacturing
Cold Spray Additive Manufacturing: Resetting the Corrosion Clock for Aircraft Parts
Cold Spray Deposition of Conductive Graphene Nanoplatelet Films for High-Performance Flexible Sensors
Cold spray deposition of Metal-Ceramic Coatings for Enhanced Wear Resistance
Cold Spray Digital Manufacturing Using Continuous3D
Crystal Structure–Driven Plastic Deformation in Ceramics During Cold Spray Processing
Development of Cold Spray Coatings for Enhanced Performance Fuel Cladding in Light Water Reactors
Engineered interfacial melting in high-velocity microparticle impacts: A pathway to defect-free bonding of dissimilar materials
Enhancing Corrosion and Wear Properties of Cold Sprayed Scalmalloy via Heat Treatment
Evaluation of Cold Sprayability across the Al-Zn-Mg-Cu Quaternary System
High Fidelity Deposition Modeling for Optimized Cold Spray Additive Manufacturing
High Temperature Nanoindentation and Microstructural Annealing of Cold Sprayed CoCrFeNiMo0.5 High Entropy Alloy Coating.
Hot Topics in Cold Spray Processing
Improve Particle Deposition Efficiency in Low-Pressure Cold Spray Systems
Insights on Cold Spray Additive Manufacturing: Results from Testing and Heat Treatment
Investigation of jet structure from microparticle impacts at extreme strain rates
Linking Single Impacts to Cold Spray Coatings: 3D Investigation of Bonding and Microstructure
Oil and Gas Pipelines Repair by High Pressure Cold Spray Technology
Performance Improvement of Cold-Sprayed PEEK/BNNP Nanocomposite Coatings over Pure PEEK for High-Temperature and Structural Applications
Properties of Materials Produced Through Cold Spray Advanced Manufacturing With Varying Gas Composition and Secondary Processing
Quantitative assessment of critical metrics of cold-spray using a peridynamics-based numerical framework incorporating adhesion
Single Particle Impact: From Processing Science of Cold Spray to Micromechanics of Impact-Induced Bonded Interfaces
Solid-state bulk stable nanocrystalline alloy design: inverse Hall-Petch effect promotes plasticity and consolidation of nanocrystalline microparticles
The Influence of Heat Treatment on the Strength of Single Microparticle Impact-Induced Bonded Interfaces
Toward understanding the effect of gas atomization process on powders for cold spray manufacturing through in-situ micromechanical testing

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