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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Environmental Degradation of Additively Manufactured Materials
Presentation Title Hydrogen Embrittlement of Laser Powder Bed Fusion Ni-Based Superalloys
Author(s) Michael P. Moodispaw, Chris San Marchi, Chantal Sudbrack
On-Site Speaker (Planned) Michael P. Moodispaw
Abstract Scope Efforts to improve efficiency of industrial gas turbine engines have focused on increasing operating temperatures by use of hydrogen and hydrogen-natural gas blend fuels. Ni-based superalloys are susceptible to hydrogen embrittlement (HE), leading to potential risk of premature component failure. Certain turbine components exposed to hydrogen-rich environments are manufactured from additive processes like laser powder bed fusion (L-PBF). The HE susceptibility was evaluated for three Ni-based superalloys: solid solution strengthened Alloy 625, γ’/γ’’-precipitation strengthened Alloy 718, and γ’-precipitation strengthened Haynes® 282®. L-PBF samples were pre-charged under medium and high pressure gaseous hydrogen before tensile testing at temperatures up to 260 °C using a slow and fast strain rate. Selected samples were subjected to a service conditioning heat treatment prior to hydrogen charging to evaluate the change in susceptibility after prolonged service. The susceptibility to HE and HE mechanisms of these three alloys is compared using microstructure and fracture surface analyses.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Copper / Nickel / Cobalt, Environmental Effects

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Characterization of Stainless Steel 316L Alloy Manufactured by Different Additive Manufacturing Processes
Comparative Corrosion Behavior of Additively Manufactured GRX-810 and Haynes 233 Alloys
Correlating Melt Pool Composition-Electrochemical Potential Relationships in Remelted Laser Powder Bed Fusion (LPBF) Zinc Anodes: Quantifying Cathodic Protection Performance
Corrosion behavior of additively manufactured TiZrTaNb-based high-entropy alloys for biomedical applications
Corrosion Performance of LPBF CoCr Alloys: A DoE Study on Aspect Ratio and Process Parameters
Corrosion Performance on Budget: Achieving LPBF benchmark in Scalable WAAM IN625 via Strategic Heat Treatment
Corrosion Testing of Hot-Wire Laser DED H13 Steel Using Two Print Orientation and Three Print Directions
Effect of post-processing heat treatment on the hydrogen-environment assisted cracking behavior of binder-jet printed 17-4PH stainless steel
Engineering and optimizing the properties of additively processed Ni-Base superalloys
High Temperature Oxidation Behavior of Chromia-former CrNiCo and GRX-810 Alloys
Hydrogen Embrittlement of Laser Powder Bed Fusion Ni-Based Superalloys
In Situ Substrate Heating Enables Martensite-Free Microstructure with Enhanced Passive Film Stability and Mechanical Balance in PBF-LB Ti-6Al-4V
Influence of active cooling on the corrosion behavior of a multi-layer AA7050 lubricant free build processed by TR-AFSD
Intermediate-Temperature Oxidation Behavior of CoCrNi Additively Manufactured Alloys
Linking microstructure to corrosion behavior in additively manufactured Ni-based superalloys
LPBF-produced Hybrid IN718-SS316L with Excellent Corrosion Resistance
Mechanical, corrosion properties and its behaviors of 17-4PH stainless steels fabricated via material extrusion additive manufacturing
Microstructural and Corrosion Behavior of Layered AA6061 Alloy Fabricated by Friction Stir Additive Manufacturing
Microstructural Evolution of Irradiated LPBF 316 Stainless Steel Using Neutrons and Ions
Microstructural Impact on High-Temperature Oxidation of LPBF-Manufactured IN625
Microstructure and Corrosion Properties of NASA HR-1 Cold Spray Coatings for Repair of Nuclear Reactor Components
Oxidation-Induced Changes in Melt Pool Dynamics and Defect Formation in LPBF of GRCop-42
Oxidation Behavior and Microstructural Evolution of Additively Manufactured 316H Stainless Steel Under High-Temperature Exposure
Stress Corrosion Cracking Growth Rates in Additively Manufactured Laser-Powder Bed Fusion Alloy 625
The Role of Surface Texture on the Oxidation Behavior of Additively Manufactured Chromia-forming Alloys

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