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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium In-Situ Monitoring and Control of Solidification & Deformation Processes in Metal Additive Manufacturing
Presentation Title Sub-Surface Temperature Evolution Mapping During Laser Powder Bed Fusion via In-Situ XRD
Author(s) Junye Huang, Andrew Chihpin Chuang, Jiandong Yuan, Minglei Qu, Qingyuan Li, Lianyi Chen
On-Site Speaker (Planned) Junye Huang
Abstract Scope The thermal evolution beneath the surface of the melt pool during laser powder bed fusion (LPBF) significantly affects the solidification process, plays a vital role in microstructure development, and further influences mechanical properties of the additively manufactured (AM) parts. However, it is impossible to reveal the transient thermal evolution by the postmortem analysis. Even though multiple in-situ characterization methods have been developed previously to measure temperature, probing sub-surface temperature evolution is still a challenge. In this study, a method using nano temperature probe (stable nanoparticles embedded in metal matrix) is proposed to acquire important temperature information during melting-solidification process in LPBF process. The variation of lattice parameters of nanoparticles captured by in-situ XRD reveals temporal temperature change. With embedding nano temperature probes at different locations in the material and aiming the incoming x-ray correspondingly, spatial temperature mapping beneath the surface of the melt pool can be achieved.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Characterization, Aluminum

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

'Simulation Twins' - Sensing and Control of Unseen Quantities Through Real-Time Assimilation of Imaging to FEA
Accelerating Directed Energy Deposition (DED) Adoption Through In-Situ Data Collection and Closed-Loop Processing Control
Alloy Design and Microstructure-Property Relationships for Non-Equiatomic Ti-Zr-Nb-Ta-V-Cr Alloys With Tensile Ductility Made by Laser Powder Bed Fusion
Closed-Loop Multimodal Standoff Height Control in Directed Energy Deposition
Effects of Forging on Microstructural and Mechanical Properties of AISI 316LSi Fabricated via Wire Arc Additive Manufacturing (WAAM)
Enabling Low-Latency Synchrotron XRD Analysis for Real-Time Insights Into Driven Microstructural Evolution
F-56: Directed Energy Deposition of a Medium Manganese Steel: Influence of Processing Parameters on Microstructure and Mechanical Properties
F-57: Dynamics of Intermetallic Phase Formation During Additive Manufacturing of Functionally Graded Aluminium-Titanium
F-58: Microstructural Origins of Tensile Anisotropy and Deformation Behaviour in Additively Manufactured SS201 Stainless Steel
Heat and Beat: New Strategies for Dislocation Density Control in Steels During Laser Powder Bed Fusion
High-Throughput In-Situ Ultrasonic Monitoring of Melt Pool Dynamics and Phase Transformations in Laser Additive Manufacturing
High-Throughput Process–Structure–Property Mapping in LPBF of 316L via In Situ Monitoring and Automated Characterization
In-Situ Monitoring and Closed-Loop Control of Stainless Steel 316L Direct Energy Deposition via Plasma Plume Dynamics
Infrared Imaging and Multiphysics Modeling for Prediction of Solidification Dynamics During Selective Laser Melting
Machine Learning Guided Exploration of Process-Structure-Property Relationships in Metal Additive Manufacturing
Predicting Deposition Height and Properties in Directed Energy Deposition
Processing-Microstructure-Mechanical Behavior Relationships in Ferrous Alloys via Mixed Powder Laser Powder Bed Fusion
Revealing Optimal Melting Regimes for Defect Lean Thin-Walled Aluminium Laser Powder Bed Fusion Builds
Size Effects in Mechanical Properties of LPBF SS316L
Sub-Surface Temperature Evolution Mapping During Laser Powder Bed Fusion via In-Situ XRD
Tailoring Microstructure and Mechanical Properties During Additive Manufacturing of Ti-6Al-4V via In-Process Laser Heat Treatments
Tailoring Phase Transformation and Residual Stress in Wire-DED via Thermal Sensing and Multiphysics Modeling
Tracking Phase Evolution in Additive Manufacturing of Steels via Operando X-Ray Diffraction
Understanding Microstructure Evolution During Processing in Additively Manufactured Functionally Graded Materials

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