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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Materials Research in Reduced Gravity
Presentation Title Cosmic Maker: Advancing Multi-Material Additive Manufacturing in Microgravity; 3Dprinting of Silicon Carbide
Author(s) Seyed Amir Ghaffari, Paul Holt, Hamid Soorghali
On-Site Speaker (Planned) Seyed Amir Ghaffari
Abstract Scope Cosmic Maker is an autonomous, multi-material LCD-based 3D printing platform developed by Photocentric for microgravity manufacturing. With support from ESA and the Business in Space Growth Network (BSGN), Cosmic Maker I successfully demonstrated ceramic and polymer printing in a contra-rotational microgravity simulation. Cosmic Maker II advances this to a flight-ready system capable of fabricating silicon carbide (SiC), a material critical for structural, thermal, and radiation-resistant space components. The platform leverages Photocentric’s patented near-daylight wavelength photopolymerisation, offering efficient, low-power curing and enhanced material compatibility. Parabolic flight testing is underway to validate paste rheology, print fidelity, and SiC performance in reduced gravity. Cosmic Maker not only overcomes the constraints of microgravity—it exploits them for high-resolution, layer-free printing. As the UK’s first ceramic/SiC space printing system, it establishes a sovereign European pathway to in-situ manufacturing and microgravity-enabled materials research for future exploration missions.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Ceramics, Composites

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advancing In-Space Laser Beam Welding Through Multiphysics Modeling and Parabolic Flight Data
Analysis of the microstructure formation of Aluminum-based alloys during preparatory ground experiments using XRF (X-Ray Facility) for ISS
Bubble nucleation due to ultrasound in electromagnetically levitated droplets.
Computational modeling of dendritic microstructures in transparent NPG-DC alloys directionally solidified in microgravity
Cosmic Maker: Advancing Multi-Material Additive Manufacturing in Microgravity; 3Dprinting of Silicon Carbide
Determining the Critical Marangoni Number in a Germanium Float-Zone under Microgravity
Effect of parametric excitation of a magnetically levitated droplet on the measurement of viscosity
First Demonstration of Metal Additive Manufacturing Aboard the ISS: Mechanical Performance and Microstructural Analysis
Investigating the Limitations of the Oscillating Drop Method for Viscosity Measurements in Reduced Gravity
Invitro Models of cancer metastasis under microgravity
Lamella-to-rod transition in eutectic solidification: microgravity experiments and phase-field simulations
Laser Beam Welding Benchmark Experiments Performed in Reduced Gravity and Vacuum
Magnetohydrodynamic Flow in Electromagnetic Levitation Experiments on Iron-Copper Samples
Microgravity Alloying of W-Heavy Alloys: Overview of FAMIS Flight Experiment on the ISS
Mini-ROXY: A First Step Towards Economic Oxygen and Metal Extraction on the Moon
Modulation Calorimetry Frequency for Thermal Conductivity Calculations in Noncontact Electromagnetic Levitation
NASA's Biological and Physical Sciences (BPS) Reduced Gravity Integrated Computational Materials Engineering (ICME) Study
Nucleation Studies in Eutectic Alloy Liquids – A Combined Approach of Ground-based and Microgravity Supercooling Experiments with Synchrotron Characterization Analysis
Peritectic Coupled Growth: Insights from Microgravity Experiments and Phase-Field Modeling of Initial Transition Dynamics
Physical Science Informatics - An Open Science Data Repository for NASA’s Biological and Physical Sciences.
Producing Oxygen and Metals on the Moon on an Industrial Scale with ROXY: What it Takes and Why It Is Worth It
Pulsed Laser Welding for In-Space Applications
Reaction and Mass Transfer at Interface between Liquid Iron and Molten Oxide in Compound Drop Observed by Electrostatic Levitation Furnace under Microgravity
Revisiting Electromagnetic Levitator Data Using a More Detailed Theoretical Model to Improve Viscosity Measurement Accuracy
Structure and Properties of the Terrestrial vs. Microgravity solders under extreme conditions of Elevated and Cryo Temperatures
Synchrotron x-ray nanotomography uncovers microstructure of a three-phase eutectic solidified in microgravity
The Equilibrium Shape of Compound Drop by Liquid Iron and Molten Oxide Under Microgravity Conditions
The European Space Agency’s Materials Science in Space Programme: An Update
The influence of convection on ferrous alloy phase transformation kinetics on ground and in microgravity
THE PHYSICAL AND MATERIALS SCIENCES PROGRAM AT THE GERMAN SPACE AGENCY DLR
Toward Intelligent, Scalable Microgravity Facilities for Advanced Materials Research and Commercial Translation
TRIS-NPG as a Transparent Model System for Peritectic Solidification: Insights from Ground and Microgravity Experiments
UPREB: Universal Predictors of Regolith Behavior for Lunar ISRU Payloads
Weld Pool Confinement in Microgravity

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