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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Field-Assisted Material Processing and Solidification
Presentation Title Scaling Spark Plasma Sintering / FAST for Industrial Production of Advanced Ceramics and Refractory Materials
Author(s) Eric Eyerman, Chris Melnyk
On-Site Speaker (Planned) Chris Melnyk
Abstract Scope Spark Plasma Sintering / Field Assisted Sintering Technology (SPS/FAST) is increasingly moving from laboratory-scale research into industrial production of advanced materials for energy, defense, aerospace, and nuclear applications. This presentation discusses California Nanotechnologies’ experience scaling SPS/FAST from research coupons to larger near-net-shape components using high-force, high-current equipment. The talk will focus on practical process-structure-property considerations, including powder preparation, die design, heating rates, pressure profiles, thermal gradients, density uniformity, machining allowances, and batch-to-batch reproducibility. Case examples will include boron carbide-based ceramics, refractory metals, and other difficult-to-consolidate powder systems where conventional sintering or hot pressing may face limitations in cycle time, grain growth control, density, or geometry. The presentation aims to bridge fundamental field-assisted densification mechanisms with real manufacturing constraints and highlight SPS/FAST as a scalable pathway for domestic production of critical materials.
Proceedings Inclusion? Planned:

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Equiaxed Solidification of Magnesium Alloy Observed by In-situ X-Ray Radiography in Microgravity
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In-situ studies of solidification dynamics of metal alloys under pulsed magnetic fields
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Magnetic and mechanical hardening of nano-lamellar magnets using thermo-magnetic fields
Multiphase and Multiphysics Modeling of Solidification Under Electromagnetic Fields for Industrial Applications
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The electrolytic method for producing synthetic magnetite nanoparticles
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