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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Accelerated Discovery and Insertion of Next Generation Structural Materials
Presentation Title Simultaneous Design and Discovery of Functionally-Graded Alloys, Supported by Material Informatics and Rapid Testing
Author(s) Morad Behandish, Amir M. Mirzendehdel, George P. Harabin, Oishik Sen, Mathieu Calvat, Haoren Wang, Matthew Patterson, Eric Yeh, Jean-Charles Stinville, Kenneth Vecchio, Adrian J. Lew
On-Site Speaker (Planned) Morad Behandish
Abstract Scope Today’s one-material-per-part paradigm leads to vulnerabilities when highly engineered components demand locally optimized properties. Design, manufacturing, and qualification of parts made of functionally-graded materials, on the other hand, are hindered by the lack of reliable methods for on-demand discovery and high-throughput testing of new materials. The conventional test methods, based on decades-old techniques, are slow, costly, and not scalable to graded materials. Moreover, the existing part design tools are not able to explore material design spaces as material selection is often treated as an input. We bridge this divide using a novel material-integrated design framework, informed by material feasibility, criticality, and performance criteria provided by data-driven materials informatics. To collect data on a range of advanced mechanical properties, we use high-resolution digital image correlation (HR-DIC) and AI-based methods to predict macroscopic long-term macroscopic behavior (e.g., fatigue and creep properties) from short-term microscopic observables, with a current focus on metallic alloys.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Modeling and Simulation, Mechanical Properties

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Combinatorial Approach for the Development of Ternary Alloys
Accelerated Discovery of Additively Manufacturable Al-Zr-Er-Ni Alloys with Enhanced Strength and Ductility Via CALPHAD-Based ICME Technique
Accelerated Mapping of Metallurgical Impact Bonding of GRX 810 Nickel ODS AM Alloys Using Laser Induced Particle Impact Testing (LIPIT)
Accelerating W-Alloy Design with Physics-Guided Machine Learning
AlloyBot: An Automatic Arc-Melting System for High-Throughput Alloy Synthesis
Automated High-Throughput Characterization of Structural Materials for Extreme Environments
CALPHAD Based Screening for Rapid Training of Alloy Design Models
Coupled Design and Characterization Tools to Enable Components with Spatially Varying Materials and Properties
DARPA METALS: Introducing New Material Test Methods and Design Optimization Paradigms for Future Multi-Material Structures
E-44: Evaluating Elemental Powder-Based Direct Energy Deposition for High-Throughput Synthesis of Alloys
Generative Design of Compositionally Graded Turbine Rotors
Hydrogen Embrittlement Behavior of Ni-Based Alloy Fabricated by Laser-Powder Bed Fusion
Leveraging Domain Knowledge for Optimal Initialization in Materials Optimization Frameworks
Machine-Learning Prediction of Yield Strength for W-Ta-Nb Alloy from Room Temperature to 2000°C
Machine Learning Domain Knowledge-Based Design of Alloys with High Strength
Microstructural Evolution During Processing and Creep of Re-Free Single Crystal Superalloy ERBO/15
Multimaterial Structures: Materials, Test Methods, Models and Data Enabled Topology Optimized Design
New Insights into the Evolution of Powder Metallurgy (PM) Ni-Based Superalloys During Consolidation and Thermomechanical Processing
Novel Approach to Rapid Material Characterization and Multi-Material Design Optimization
On the Effect of Temperature Cycling and Stress on the Formation of σ-Phase in Single Crystal Superalloys
RADICAL: Rapid Array DImple-Based Co-Design of Gradient MateriaL and Geometry
Rapid and Flexible Design of Alloys Using The Alloy Optimization Software (TAOS)
Rapid Exploration of Al-Ti-Fe-Si Alloys Via Automated High-Throughput Laboratory X-Ray Diffraction (XRD) and Fluorescence Analysis (XRF)
Simultaneous Design and Discovery of Functionally-Graded Alloys, Supported by Material Informatics and Rapid Testing
SMART: Novel Material Library Synthesis to Accelerate Structural Alloy Discovery
Success and Challenges with Qualifying 6061-RAM2 and 7050-RAM2 Aluminum Alloys for LBPF Additive Manufacturing
"Old-Fashioned" Cast & Wrought Ni-Base Superalloys - Some Remaining Challenges for Alloy and Process Design

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