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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing and Innovative Feedstock Processing for Multifunctional Materials
Presentation Title Studying the Effect of Recoating Speed on the Packing Density in Laser Powder Bed Fusion
Author(s) Aniruddha Das, Jesse Redford, Eric Whitenton
On-Site Speaker (Planned) Aniruddha Das
Abstract Scope Faster recoating speeds can speed up the laser powder bed fusion (LPBF) process, leading to time and cost savings. However, it may not be impactful or even detrimental beyond a certain critical recoating velocity as theorized in literature. Increasing recoating speeds (4 to 16 mm/s) with IN718 feedstock for the LPBF process was tested using the powder spreading testbed (PST). Packing densities of the spread powder were measured at test speeds. The PST also has a moving camera looking through the cross-section to collect the video of the entire spreading process from start to finish. The dynamic angle of repose was collected, and particle tracking was also conducted for the collected video data using particle image velocimetry (PIV). The velocity of particles underneath the recoater blade was measured for each test recoating speed. The particle tracking data was used to study the evolving powder flow patterns with increasing recoater velocity.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Powder Materials, Characterization

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A Perspective on Multi-Material Laser Powder Bed Fusion
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Advancing Refractory Alloy Additive Manufacturing Through Novel Atomization and Oxide-Dispersion-Coated Powder Feedstocks
AI-Augmented Direct Ink Writing of Heirarchical Meta-Foams for Multifunctional Applications
Anomalous Magnetic Properties Engineered by Novel Nanoscale Structure Evolution in AlCoxCr1–xFeNi (0 ≤ x ≤ 1) Alloy System
Atomised NiTiTa From Elemental Powders for Additive Manufacturing of Biomedical Components
Binder Jet Printing and Sintering of Ni-Mn-Ga Magnetic Shape Memory Alloy Foams Through the Powder Space-Holder Technique
Characterization of Net Shape Metal Additive Manufactured Parts Formed Via Polymer Bound Energetics in a Non-Inert Environment
Development of Novel Cu-Based Feedstock for Powder Bed Fusion Via Argon Gas Atomization
Efficient Synthesis of High-Entropy Alloy Via Direct Energy Deposition
F-1: Effect of Lunar Dust on the Microstructure and Mechanical Properties of 3D Stainless Steel Printed By Wire Laser Direct Energy Deposition
F-2: TPMS Structures Fabricated Through Metal FFF Using 17-4 PH Stainless Steel
Fabrication of Bulk Strontium Titanate by Laser Powder Bed Fusion
Influence of In Situ and Ex Situ Heat Treatments on the Mechanical Behavior of LPBF-Fabricated Fe–Mn–Al–Ni Shape Memory Alloys
Influence of Powder Oxygen Content on Porosity and Microstructure Evolution in High-Entropy Alloys Fabricated Via Directed Energy Deposition
Infrared Guided Direct Ink Writing of Silicone Based Composite Material
Investigation of the Mechanical Behavior of an Al-Fe-Ce Alloy by Laser Powder Bed Fusion at High Temperature
L-DED Process Technology for Manufacturing Functional Material Parts for Extreme Environments
Laser Powder-Directed Energy Deposition of Lunar Regolith and Lunar-Derived Materials in Argon and Vacuum Environments
Laser Powder Bed Process Window for Copper
Laser Ultrasonic Atomization
Materials Discovery Platform for Laser Metal Deposition (LMD)
Microalloying at the Melt-Pool of Shape Memory Alloy Through LPBF and LMD
Modeling Electrospray for Powder Synthesis of Refractory Metals
New Strategies to Develop In-Situ and Ex-Situ TiB₂-Reinforced Al Composites Manufactured by PBF-LB/M
Radial Bi-Metallic Materials to Overcome Strength-Ductility Trade-Off Under High-Speed Impact
Statistical Testing for Equivalency in Powder Suppliers
Studying the Effect of Recoating Speed on the Packing Density in Laser Powder Bed Fusion
Ultrasonic Atomization of Lightweight Alloys for Additive Manufacturing: Processing of Al- and Mg-Based Alloys
Wire Arc Additive Manufacturing of Powder Cored Superalloy Feedstock for Advanced Materials

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