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Meeting MS&T26: Materials Science & Technology
Symposium Lightweight Composites, Materials, and Alloys
Presentation Title Development of Compound Casting Slab (AA3003/AA4045) Through Gravity Die Casting-Experimental Design and Simulation
Author(s) Ramesh Kumar Nayak
On-Site Speaker (Planned) Ramesh Kumar Nayak
Abstract Scope The cladding sheet and fin material made from two different aluminium alloys are used in radiators, heat exchangers, air cooler, evaporators, condensers, and humidifiers. The conventional manufacturing process used to produce multi-metal composites is through clad rolling, friction welding, hydrostatic extrusion, compound extrusion, and spray coating. The limitations of the existing process are upstream surface treatment, controlled rolling, post-process operations, and high rejection rate due to undesirable metallurgical properties at the clad interface. Therefore, the objective of this investigation is to develop a laboratory-scale AA3003/AA4045 compound casting slab (300mmx120mmx100mm) through the compound casting process using experimental design and simulation. The properties such as depth of dissolution, interface micro hardness, distribution of Mn, Si at the diffusion layer and microstructure of the newly developed laboratory scale compound casting slab are benchmarked with the existing literature data.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

An investigation of the effects of hydrogen from casting water on cold-cracking of 7xxx Al alloys
Characterization of Al – Mg alloys with Cerium, Silicon, and Niobium Diboride Reinforcement for Aerospace Structural Applications
Closing the Gap: Damage-Tolerant Performance of Additively Manufactured vs. Wrought Ti-6Al-4V.
Co-precipitation behavior and mechanical properties of Al-Mg-Zn-Cu Crossover alloy depending on spark plasma sintering and heat treatment
Comparative Assessment of Manganites for Magnetic Refrigeration via MADM and Advanced Statistics
Constitutive characterization of 400 MPA 6xxx aluminum alloy
Correlating Microstructural Evolution and Magnetic Response to Variable Cooling in Cu-Ni-Al-Fe Systems
Detection of Li-rich Precipitates in Cu-3Ta using EELS
Development of Compound Casting Slab (AA3003/AA4045) Through Gravity Die Casting-Experimental Design and Simulation
Ductility Failure Investigation of a Ti-6Al-4V Seamless Ring Forging
Effects of Plate-Shaped Eutectic Fe-rich Intermetallics with Varying Mn/Fe Atomic Ratios on the Mechanical Properties and Electrical Conductivity of a Low-Fe Al-Si Casting Alloy
High-Entropy Ti-Based Ceramic Coatings and Composites for Extreme Environments
Microstructural Characterization of Low Cost High Strength Additively Manufactured Aluminum Alloys for Room and High Temperature Applications.
Microstructure-Controlled Transition from Recovery to Recrystallization in Cast and Semisolid Processed A356 Alloy
Microstructure and Mechanical Response of HPT-Processed Al–7Si–0.8Mg–xLi Alloys: Role of Li and Post-Deformation Annealing
Optimizing the Microstructure and Texture for a Given 6xxx Series Al Alloy Under Tensile Loading Conditions Using Crystal Plasticity
Processing of Bicontinuous Nanocomposites for Tailorable Thermal and Electrical Transport
Q-analysis of lightweight magnetic high entropy alloys for aerospace applications
Reinforcing the Mechanical Properties of Al7075
The Design of High-Strength Lightweight Aluminum Alloys for Automotive and Aerospace Applications
The Effects of Thermomagnetic Treatments on the Microstructure of AA7XXX Alloys

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