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Meeting MS&T26: Materials Science & Technology
Symposium Additive Manufacturing: Development of Powders
Presentation Title Connecting Powder Properties to Printability of Water Atomized Powders for PBF-LB
Author(s) Sarah Birchall, Anthony Rollett, Bryan Webler
On-Site Speaker (Planned) Sarah Birchall
Abstract Scope This study compares three water-atomized (WA) metal powders—SS316L, 600, and 740H—to gas-atomized (GA) powders—SS316L and Haynes 282—for laser powder bed fusion (PBF-LB) additive manufacturing (AM). While GA powders are widely used due to their spherical morphology, WA powders are an alternative, but the effects of higher oxygen and more irregular shape must be examined. The powders were characterized using a dynamic image particle analyzer, the Camsizer X2, to measure size and shape metrics. Various flow tests were also conducted via rheometry, rotating drum, and flow meters to evaluate flowability and spreadability. These properties, along with SEM images, were placed into a CNN pipeline to explore how qualitative factors affect flowability and to predict printability in PBF-LB for the WA powders. This talk will include the results of flow tests, images of powders, the CNN pipeline, and the analysis of these findings.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Atomic Layer Deposition for Aluminum and Titanium Feedstock Modification for AM Applications
Characterization of Powder Rheology for Additive Manufacturing Feedstocks
Chemistry & Materials Engineering for Additively Manufacturing Optical Glasses
Connecting Powder Properties to Printability of Water Atomized Powders for PBF-LB
Effect of Ti-6Al-4V Chip Microstructure on Energy-Efficient Hydride-Assisted Powder Production
Evolution of Powder-Binder Interactions During Reuse of Solid-State Machined Copper Powder in Binder Jet Printing and Their Impact on Microstructure and Mechanical Properties
Influence of Atmospheric Environments on Spark Plasma Sintering Kinetics, Densification, and Microstructural Evolution in Inconel 718 and 316L Stainless Steel Alloys
Reduce, Reuse, Recover: Reclaiming Undeposited Metal Powder for Reuse in Cold Spray Additive Manufacturing
Rethinking Powder Requirements for AM: A Comparative Study of DirectPowder™ vs. Atomization

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