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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Phase Stability, Phase Transformations, and Reactive Phase Formation in Electronic Materials XXVI
Presentation Title Solid-State Interfacial Reactions and Intermetallic Compound Growth Kinetics in Sn-Ag Solder/Fe-Ni Under-Bump Metallization Systems
Author(s) Zhou-Yi Wu, Fang-Ju Hsu, Ai-Wen Chai, Fan-Yi Ouyang
On-Site Speaker (Planned) Zhou-Yi Wu
Abstract Scope As semiconductor packaging advances toward fine-pitch interconnects, suppressing interfacial reactions during solid-state aging is essential for improving solder joint reliability. Conventional Ni under-bump metallization (UBM) suffers from continuous intermetallic compound (IMC) growth and UBM consumption during long-term thermal exposure. This study investigates the IMC growth kinetics of Ni/SnAg and Ni/FeNi/SnAg interconnects during isothermal aging at 125, 150, and 175 °C for different periods. The FeNi UBM significantly suppresses IMC growth and UBM consumption compared with Ni. Kinetic analysis shows that IMC growth follows a parabolic law, indicating diffusion-controlled growth. Arrhenius analysis further reveals that the FeNi UBM exhibits a higher activation energy for IMC growth than Ni, demonstrating that FeNi effectively reduces interfacial diffusion and retards reaction kinetics. The improved diffusion-barrier performance enhances interfacial stability during prolonged thermal exposure. These findings establish FeNi alloys as promising UBM materials for improving the reliability of fine-pitch solder interconnects in advanced semiconductor packaging.
Proceedings Inclusion? Planned:
Keywords 電子材料, 薄膜與界面, 相變

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