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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Advanced Materials for Reusable Rocket Engines
Presentation Title Property-driven design of compositionally graded alloys using a generative AI framework
Author(s) Jixuan Dong, Bo Ni, Hasan Al Jame, S. Mohadeseh Taheri-Mousavi
On-Site Speaker (Planned) Jixuan Dong
Abstract Scope Additive manufacturing (AM) enables spatially tailoring the composition of alloys thus not trading exceptional properties for global combined property optimization as in monolithic components. However, the design of gradient systems remains costly and time-consuming partially due to the need for comprehensive property data across composition transitions. This study proposes a generative AI-based framework that lays the foundation for efficient gradient property predictions. CALPHAD-based integrated computational materials engineering (ICME) simulations were employed to compute thermophysical and mechanical properties for monolithic alloys and binary gradients linking Inconel 718, Monel K-500, and Incoloy 909 for reusable propulsion systems application. Using GPT generative AI model, we evaluated the potential for developing foundation models for forward prediction and inverse design of composition/processing-property by combining the monolithic alloy data. We will discuss the challenges and opportunities in using this framework for efficient design of gradient AM alloys.
Proceedings Inclusion? Planned:
Keywords Computational Materials Science & Engineering, ICME, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Approach to Oxygen Compatibility - Material Selection and Testing for Lower Cost to Orbit
Characterization of Additively Manufactured MA754 Contaminates for Compositional Optimization
Disruption of Oxide Barriers in Reaction Bonded, 3D Printed Ceramics via Surface-Applied In–Ga Eutectic
Frictional Ignition Testing of Metals in Oxygen up to 24.1 MPa
HVOF Thermal Spray Additively Manufacturing Processing of GRX-810 Alloy for Scalable Rocket Engine Components
Microstructural and Mechanical Characterization of Nano-Yttria Reinforced IN718 via L-PBF
Property-driven design of compositionally graded alloys using a generative AI framework
Temperature-Dependent Effects in the Aeroplastic Design of Turbine Disks
Using ICMDŽ Software to Design High Strength, Printable, Burn Resistant Nickel-Based Superalloys for Reusable Rocket Engines
Wire-Arc AM Combustion Chambers: Reusability Considerations with AM and Accelerating the Material Development Path to Flight

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