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Meeting Materials Science & Technology 2019
Symposium Advanced Manufacturing, Processing, Characterization and Modeling of Functional Materials
Presentation Title Design-Processing-Properties of Alternating/Multi-Layered, Metal-ceramic Composites Fabricated via Laser-based Additive Manufacturing
Author(s) Kellen D. Traxel, Amit Bandyopadhyay
On-Site Speaker (Planned) Kellen D. Traxel
Abstract Scope Manufacturing techniques for impact-resistant engineering structures are challenged to achieve high process-flexibility, complex geometries, and accommodate diverse material systems, typically resulting in multi-step processes. Laser-based additive manufacturing (AM), however, can realize these composites in a single processing step by adjusting the deposited feedstock powder and processing parameters. To this end, we investigate alternating-material deposition, a customizable single-step technique for fabricating metal-ceramic composites with directionally-tailored properties. This approach exploits the layer-by-layer nature of additive manufacturing to combine uniquely-reinforced and distinct regions with different properties of the precursor materials. To demonstrate, a titanium (CPTi)-niobium carbide (NbC) alternating-material composite is fabricated, exhibiting as high as 40% directional-difference in elastic-compressive modulus and 15% directional-difference in thermal diffusivity. The microstructure revealed a ribbon-like metal-ceramic structure with unique properties and crack-arrest capability compared to traditionally-processed composites. It is envisioned that this manufacturing platform can transform next-generation of structural design based on location specific performance.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Computational Design of Additively Manufactured Compositionally Graded Alloys
Connecting Process Parameters to Grain Structure of Parts Produced by Laser Powder-bed Fusion Additive Manufacturing Using a Monte Carlo Potts Model
Design-Processing-Properties of Alternating/Multi-Layered, Metal-ceramic Composites Fabricated via Laser-based Additive Manufacturing
Direct Energy Deposition Material Process Validation for Remanufacture, Restoration, and Coating for Ground Vehicle Systems
Effects of Heat Treatments on H-phase Growth in Thermo-mechanically Processed NiTiZr
Effects of High Temperature Oxides on the Thermomechanical Properties of NiTiHf20 Shape Memory Alloy Wires
Effects of Hot-isostatic Pressing on the Microstructural and Magnetic Properties Development in Permalloy-80 Manufactured by Laser Powder Bed Fusion
Effects of Laser-beam Defocus on Microstructural Features of Compositionally Graded WC/Co Composites Additively Manufactured by Multi-laser Metal Deposition
Effects of Ni during Thermo-mechanical Processing in Ni-rich NiTiHf High Temperature Shape Memory Alloy
Epitaxial Growth of a Magnetic Shape-memory Alloy: Laser Metal Deposition of Ni-Mn-Ga
Integrated Heat Transfer and Material Model to Predict Magnetic Field-induced Strain in an Additively Manufactured Magnetic Shape Memory Alloy
Investigating SOFC Electrode Microstructures and Performance Degradation: A High Throughput Integrated Model
Investigation of the Deposition Mechanism of Nano-CeO2 Catalyst within SOFC Electrodes using Bio-adhesive Catechol Surfactants
Laser- and Binder-based Additive Manufacturing and Post-processing of Functional Magnetic Materials
Laser Powder Bed Fusion of Ti-rich TiNi Graded Lattice Structures: Process Optimisation, Geometrical Integrity and Mechanical Property
Machine Learning for Solving Metals AM Problems
Magnetic Shielding Promotion in Laser Powder Bed Fusion of NiFeMo Permalloy via Directional Grain Formation and Thermal Post Processing
Microstructure and Thermoelectric Properties of [001]c Grain-aligned Ca3Co4O9 Ceramics Prepared by Template Grain Growth
Numerical Modeling of Solid Scrap Melting above Bath in an Electric Arc Furnace
On the Effect of the Build Direction in Mechanical Fatigue Life of the SLM Fabricated NiTi
Optimization of Process Parameters for Additive Manufacturing of High Temperature Shape Memory Alloys
Optimizing Additive Manufacturing of NiTi by Controlling Linear and Volumetric Energy Densities
P2-36: Formulation and Characterization of Ceramic Ink for Digital Ink-jet Printing
P2-37: Self-powered Hydrophone with Broadband Frequency and Rationally Designed Directivity Pattern via 3D Printing Using Piezoelectric Metamaterials
P2-38: The Solid Oxide Fuel Cell NiO Based and Microstructure Surface Fractal Characterization
P2-39: Effects of Cooling Rate and Ti Addition on Microstructure, Mechanical Properties and Corrosion Characteristics of Laser Deposited Ti-6Al-4V Alloy
P2-40: Grain Boundary Character Distributions (GBCDs) of Annealed YIGs
P2-44: Self-propagating High Temperature Synthesized Chevrel Phase Nanoparticles/Nanofibers via Electrospinning
P2-45: Machine Learning for the 3D Printing of Polymer Composite Inks
Protonic Ceramic Electrolyzer Cells Manufactured by a Novel Laser 3D Printing Technique
Reactive Flash Sintering of Functional Ceramics
Synchrotron Radiation X-ray Diffraction Measurements on Non-metallic Inclusions and their Effect on Fatigue Life in NiTiHf High Temperature Shape Memory Alloys
The Influence of Heat Treatment on the Transformation Behavior of Additively Manufactured NiTiHf Shape Memory Alloys
The Influence of Thermal Cycling on the Indentation-Induced Two-way Shape Memory Effect in NiTi Alloys

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