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Meeting MS&T26: Materials Science & Technology
Symposium TMS Frontiers of Materials Award Symposium: Surface Engineering for Nuclear Energy: An Additive Manufacturing Perspective
Presentation Title Cold Spray as a Unified Manufacturing Platform for Next-Generation Nuclear Materials
Author(s) Satish Kumar Tumulu, Denny John, Tyler Dolmetsch, Richard Thuss, Arvind Agarwal
On-Site Speaker (Planned) Arvind Agarwal
Abstract Scope Cold spray has emerged as a versatile solid-state manufacturing technique with significant potential for nuclear applications. This work explores its dual functionality as both a coating method for plasma-facing components (PFCs) and an additive manufacturing route for oxide dispersion-strengthened (ODS) steel cladding tubes in nuclear reactors. PFCs undergo extreme thermal loads and irradiation damage. The key challenge in traditional PFC fabrication is bonding them to heat sinks without degrading the performance of either material. This study explores cold spray for depositing ultra-high-temperature ceramic (UHTC) coatings while avoiding the high temperatures associated with conventional methods. In parallel, conventional fabrication of ODS steels often leads to challenges in maintaining nanoscale oxide dispersion. This work examines cold spray as a promising method for additively manufacturing ODS steel tubes while retaining fine microstructural features. Overall, this work highlights cold spray as a unified and scalable solution for next-generation nuclear materials.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advancing the Next-Generation Nuclear Systems Through Graphite Tribology
Cold Spray as a Unified Manufacturing Platform for Next-Generation Nuclear Materials
Cold Spray Parameter Optimization and Coating Performance Testing for Cr Coated Cladding Development at Westinghouse
Integrating Refractory Alloy Development with Advanced Processing for Extreme Environment Applications
Opportunities of Surface Engineering to Tune Microstructure-Property Relationship in Additive and Hybrid Processed Parts for Nuclear Energy
Oxide-Dispersion-Strengthened (ODS) SS 316L for Additive Manufacturing: Synthesis, Fabrication and Novel Properties

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