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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Aluminum Cast Shop Technology Symposium and Supplier Forum
Presentation Title Development of an Advanced Char Seperation Mechanism in Decoating Rotary Kiln Systems
Author(s) Murat Dogan
On-Site Speaker (Planned) Murat Dogan
Abstract Scope The thermal decomposition of volatile organic compounds (VOCs) during the decoating process leads to the formation of a residue, commonly referred to as char, on the material surface. However, the subsequent oxidation required to remove this char can significantly increase surface oxidation of the underlying metal, thereby contributing to elevated melt loss. Composite packaging contains significantly more organic material than lacquer-coated aluminum, leading to higher VOC emissions and greater char formation during pyrolysis. To address these challenges in processing high-VOC-content scrap, we developed an advanced char separation mechanism. This system incorporates a secondary screening layer within the rotary kiln, specifically designed to isolate and remove char residues more effectively. This approach significantly reduces material loss and enhances operational safety during the decoating of high-VOC aluminum scrap.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Recycling and Secondary Recovery, Professional Development

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Mechanism-Based Framework for Melt-Quality Assessment of Recycled Aluminum Alloys
Advanced Digital Twin Simulation for Predicting Dross Generation in Aluminum Melting Processes
Aluminum Flat Rolled Products Paradigm Shift Toward Continuous Twin-Belt Casting
Autonomous Aluminum Sample Management Cell for Modern Cast Shops
Casting With Precimeter's New LynCor Sensors
Continuous Coil Casting Line Launder System Optimization with a Flexi Sleeve Connection Allowing Vertical Tip Base Movement
Development of a Low-Cost Probe for Measuring Salt Content in Molten Aluminum
Development of an Advanced Char Seperation Mechanism in Decoating Rotary Kiln Systems
Evaluation of Optifine Al-5Ti-0.2B as a Low-Boron, High-Efficiency Grain Refiner for Wrought Aluminium Alloys
Exploiting process limits to alleviate fir-tree in AA1200 rolling ingot
Grain Refining Potential in Al-Ti and Al-Ti-V Systems
Hazelett’s New Revolutionary Process for Flat Rolled Aluminum Production: CASTechnology®
How Companies Keep Their Workers Cool While Wearing Aluminized Safety Clothing
Hydrodynamic Performance study of Distributor Bags During the Direct Chill Slab Casting of Aluminium
Influence of Silicon on Castability and Intermetallic Formation in Recycled 3003 Aluminium Alloys
Multiphysics Simulation of Aluminium Melting in Industrial Furnace with Experimental Validation
Oxy-fuel Burner Technology for Secondary Melting Furnaces to Improve Metal Yield
Regenerator Bed Media Cleaner – An Efficient, Safe and Environmentally Friendly Solution of Cleaning the Media Beds
Safety Advantages of RIA Autonomous Machine Operation
Simulation-Guided Optimisation of Inclusion Sedimentation in a Novel Aluminium Launder for Recycled Alloys
Smarter Flames, Cleaner Melts: Next-Generation Technologies for Secondary Aluminum Reverb Furnaces
Study on the effect of mold cooling structure on heat transfer behavior during direct-chill casting of aluminum alloy flat ingots
Study on the Effects of Flow-Divider Openings on Fluid Flow and Heat Transfer in Continuous Casting
Technical Comparison of the Block Caster and Hazelett’s Modern Twin-Belt Caster
The Impact of Automation on Safety in Vertical DC-Casting
Toward the Use of Furnace Cameras and Vision Transformers in the Aluminum Melting Process
Ultrasonic Testing of Cast Aluminum Logs with EMAT Technology
Using Spent Filter Analysis to Diagnose Inclusion Sources and Reduce Defects in Aluminum Cast Houses

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