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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Alumina & Bauxite
Presentation Title Bauxite Residue Valorization
Author(s) Pouya HAJIANI
On-Site Speaker (Planned) Pouya HAJIANI
Abstract Scope Bauxite Residue (BR) presents a significant challenge in the aluminum industry due to its large volume. This poses problems because of the limited storage space available around the refineries and the necessity to comply with environmental regulations. Geomega Resources Inc. has developed and is scaling up a sustainable multi-step process for reducing the volume of BR by its valorizing it through the recovery of Aluminum, Sodium and silicon. Reagents are recycled to avoid any effluent. This process has successfully valorized seven different BR samples with various chemical compositions from different collections around the world. This paper presents pilot-scale testworks on two distinct BR samples. A volume reduction of over 55% was achieved, and the process economy was improved by generating marketable off-takes including Smelter Grade Alumina (SGA) production, caustic soda, and cement grade silica. Additionally, a Techno-Economic Analysis (TEA) and Life Cycle Assessment (LCA) are provided.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Environmental Effects, Sustainability

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Novel Route to Phase-Controlled High-Purity Alumina from Anorthosite via Single-Step Calcination
Analysis of Alumina by X-Ray Florescence, XRF - New XRF Elements ISO Standard for Pressed Pellets to Complement Excisting ISO 23201 for Glass Beads and Preserving the Calibration
Application of Fuzzy Logic in the Control of an Aluminum Oxide Calciner
Applications and technologies for bauxite residue in Brazil and worldwide: A literature review
Bauxite Residue Valorization
Decarbonization in the Context of Processing Jamaican Goethitic Bauxite
Decarbonization of the Bayer Process – A Technical and Economic Analysis of Refinery Electrification
DEVELOPMENT OF SYENSQO’S AQUEOUS CRYSTAL GROWTH MODIFIER (CGM) WITH OXALATE STABILIZATION PROPERTY FOR BAYER PROCESS
Development, Construction, and Long-Term Monitoring of Heavy Traffic Pavements Made with Concrete Containing Bauxite Residue
Enhancing Reliability and Efficiency in Bauxite Mining through Event Historians, Machine Learning and Artificial Intelligence
Extracting Critical Minerals from Recycled Wastes
Field and laboratory evaluation of bauxite residue partial neutralization with gypsum
From Lab to Industry: Iron and Heavy Metal Removal from Bauxite via Flash Joule Heating-Chlorination
From Manual Routine to Automated Efficiency: A Case Study in Operational Optimization
Governance for the Bauxite Residue Disposal Areas in Jamaica
Importance of Liquor Causticity as a Control Measure for High Silica Level in Pregnant Liquor after Low Temperature Digestion
Innovative Energy Recovery: Enhancing Gas Yield Via Synergistic Co-pyrolysis of Bauxite Residue, Biomass, and Refuse-Derived Fuel (RDF)
Innovative Recovery of Smelter-Grade Alumina from Production Line Dust
Innovative Surface Coating Agents for Scale Inhibition in Precipitation Tanks
Methodological Shift in Particle Size Distribution Analysis of Aluminum Hydroxide
MgO addition to Pregnant Liquor as an alternative approach to Improve Product Hydrate Whiteness.
Modelling, analysis and optimization of FCB Flash calciner
Numerical Study of the Effect of Scale on Heat/Mass Transport and Conversion in Alumina Calcination with a Lab-Scale Reactor for Net-Zero Conditions
Optimization of a Low Temperature Jamaican Bayer process operation for Gallium Extraction
Optimizing Bauxite and Alumina Business System Tools with NLP and Unsupervised Learning in Lean 4.0
Red Mud Reimagined: Circular Recovery of critical minerals from Bauxite Residues
Research Progress on Lithium Resource Recovery in Aluminum Smelting Process
Resin-Free Gallium Refining
Role of TiO₂ Sulfuric Acid Waste in the Comprehensive Utilization of Red Mud
Secondary Nucleation and Metastable Zone Width in Aluminium Hydroxide Crystallisation
Study on reaction behavior of sulfur in roasted desulfurized concentrate
Surface electrical properties of ultrafine aluminum hydroxide
Techno-economic Assessment of Steam Recovery from Calcination and Bayer circuit using Multi-stage MVR
Technosols for Bauxite Mine Rehabilitation: Fertility and Biological Monitoring
Tecno-Soil: a sustainable alternative for bauxite beneficiation and environmental rehabilitation
The Influence of Hydrodynamics in the Bayer Process on the Features and Properties of Aluminium Trihydrate
Thermal Energy Consumption and Carbon Foot Print Reduction in Gas Suspension Calciners Pungkuntran Jaganathan Global Product Line Manager, FLSmidth Private Limited, City, India Corresponding author: jp-in@flsmidth.com
THERMODYNAMIC AND TECHNO-ECONOMIC ASSESSMENT OF OCEAN THERMAL ENERGY CONVERSION (OTEC)
Toward Sustainable Utilization of Bauxite Residue: Large-Scale Laboratory Investigation
Ultrafine Bauxite Recovery by Column Flotation
Valorization of Aluminum Foil Scrap through Energy Production and High-Purity Alumina Recovery

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