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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Advances in Materials Deposition by Cold Spray and Related Technologies III
Presentation Title Cold Spray Digital Manufacturing Using Continuous3D
Author(s) Peter King, Alejandro Vargas Uscategui, Hans Lohr
On-Site Speaker (Planned) Peter King
Abstract Scope Cold spray technology enables the repair of metal workpieces without melting, thereby avoiding heat-induced degradation of material properties. Cold Spray Additive Manufacturing (CSAM) allows for the creation of new components at high build rates under ambient conditions, also without melting. In both repair and manufacturing applications, toolpath planning and robot programming present significant challenges. Cold spray requires specialized toolpaths due to the continuous nature of the process and the high traverse speeds involved. Continuous3D is a digital manufacturing solution designed for robotic additive manufacturing. The software performs advanced motion planning to optimize robot movement and can integrate directly with robotic systems for real-time control. It also incorporates sensing and machine vision algorithms, enabling the robotic system to measure workpiece geometry and generate an appropriate repair strategy. This presentation highlights how digital tools like Continuous3D can unlock new applications for cold spray technology.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Process Technology,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Comparison of Plasma Arc Treatment and Furnace Annealing for Restoring Ductility in Cold-Sprayed Copper Deposits
An overview of residual stresses in cold spray additive manufacturing
Cold Spray Additive Manufacturing: Resetting the Corrosion Clock for Aircraft Parts
Cold Spray Deposition of Conductive Graphene Nanoplatelet Films for High-Performance Flexible Sensors
Cold spray deposition of Metal-Ceramic Coatings for Enhanced Wear Resistance
Cold Spray Digital Manufacturing Using Continuous3D
Crystal Structure–Driven Plastic Deformation in Ceramics During Cold Spray Processing
Development of Cold Spray Coatings for Enhanced Performance Fuel Cladding in Light Water Reactors
Engineered interfacial melting in high-velocity microparticle impacts: A pathway to defect-free bonding of dissimilar materials
Enhancing Corrosion and Wear Properties of Cold Sprayed Scalmalloy via Heat Treatment
Evaluation of Cold Sprayability across the Al-Zn-Mg-Cu Quaternary System
High Fidelity Deposition Modeling for Optimized Cold Spray Additive Manufacturing
High Temperature Nanoindentation and Microstructural Annealing of Cold Sprayed CoCrFeNiMo0.5 High Entropy Alloy Coating.
Hot Topics in Cold Spray Processing
Improve Particle Deposition Efficiency in Low-Pressure Cold Spray Systems
Insights on Cold Spray Additive Manufacturing: Results from Testing and Heat Treatment
Investigation of jet structure from microparticle impacts at extreme strain rates
Linking Single Impacts to Cold Spray Coatings: 3D Investigation of Bonding and Microstructure
Oil and Gas Pipelines Repair by High Pressure Cold Spray Technology
Performance Improvement of Cold-Sprayed PEEK/BNNP Nanocomposite Coatings over Pure PEEK for High-Temperature and Structural Applications
Properties of Materials Produced Through Cold Spray Advanced Manufacturing With Varying Gas Composition and Secondary Processing
Quantitative assessment of critical metrics of cold-spray using a peridynamics-based numerical framework incorporating adhesion
Single Particle Impact: From Processing Science of Cold Spray to Micromechanics of Impact-Induced Bonded Interfaces
Solid-state bulk stable nanocrystalline alloy design: inverse Hall-Petch effect promotes plasticity and consolidation of nanocrystalline microparticles
The Influence of Heat Treatment on the Strength of Single Microparticle Impact-Induced Bonded Interfaces
Toward understanding the effect of gas atomization process on powders for cold spray manufacturing through in-situ micromechanical testing

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