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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Electrode Technology for Aluminum Production
Presentation Title Comparison of In-Situ Measurements at Various Stages of the Anode Baking Cycle with Corresponding Modeling Results
Author(s) Marie-Josée Dion, Sandra Besson, Philippe Groleau, Jonathan Bernier, François Girard
On-Site Speaker (Planned) Marie-Josée Dion
Abstract Scope Anode baking furnaces in the aluminum industry are critical for achieving the desired anode properties required for efficient potline operation. To ensure consistent anode quality and reduce furnace gas consumption, furnace designs must minimize baking heterogeneity despite increasing fluewalls dimensions and less restrictive designs such as baffleless. Rio Tinto uses computational fluid dynamics (CFD) modeling tools to guide furnace design decisions. However, model validation has traditionally relied on baking level mappings conducted only after the heating and cooling phases. These mappings reflect the cumulative effects of several parameters. Until now, the model’s ability to accurately represent these parameters during the baking process has been limited by a lack of in-situ measurements. This paper presents a comparison between CFD modeling results and in-situ measurements, including refractory and anode temperatures, as well as gas composition and velocity, taken at various locations and depths within a baffleless furnace design.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Other, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Novel Method for Selecting Anti-Oxidation Coating Materials for Prebaked Carbon Anodes
AI-Powered Control Strategy for Predicting Pitch Demand and Enhancing Anode Density
Comparison of In-Situ Measurements at Various Stages of the Anode Baking Cycle with Corresponding Modeling Results
Developing Future Technical Leaders at EGA: A Tailor-Made Program with R&D Carbon for Anode Performance Excellence
Effect of Green Anode Cooling Methods on Carbon Anode Quality
Effects of Recipe Adjustments on Anode Performance at Albras
Enhancement of Operational Efficiency and Product Quality in Aging Baking Furnaces.
Enhancing Anode Baking Quality through Actual Temperature Measurement and Burner Optimization
Experimental Investigation of the Thermo-Chemo-Mechanical Behaviour of the NeO2 Ramming Paste During Baking
Impact of Water Absorption During Green Anode Cooling on Anode Quality
Influence of selective crushing and particle shape of large aggregate particles on bulk density
Mesostructural Evolution Guided Optimization of Carbon Cathodes: An X-ray Computed Tomography Study on Baking Process
Operational Challenges in Flue Gas Treatment: A Thermomechanical Study of Heavy Equipment in the Baking Furnace Line
Producing Bioanodes with the Addition of Binchotan Charcoal
Reducing Electrical Resistivity in Pressed Anodes: Insights from the Grand-Baie Initiative
Research and Application of Artificial Intelligence Technology in the Production Process of Electrolytic Aluminum
SERMA: Industrial 3D Resistance Mapping for Predictive Anode Quality Control.
Testing for Anode Quality: Varying Factors in the Paste Plant Using an Advanced Pilot Scale Facility at Hydro Technology
The Influence of GPC Calcination Technology and Crystal Size (LC) of CPC on the Quality and Performance of Carbon Anodes
Unusual Transverse and Wing Cracks in Cathodes

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