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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Advances in Materials Deposition by Cold Spray and Related Technologies IV
Presentation Title Cold Spray Coatings for Accident Tolerant Control Rods in Pressurized Water Reactors
Author(s) Kumar Sridharan, Noah Anderson, Evan J Willing, Bennett LaSalle, Carson Lee Lukas, Kasturi Sasidhar, Dongil Shim, Hwasung Yeom
On-Site Speaker (Planned) Kumar Sridharan
Abstract Scope Chromium coatings deposited using cold spray technology have been investigated for improving accident tolerance of the control rod assembly in pressurized water reactors. The control rod regulates the nuclear fission reaction in the reactor core. The component targeted for coating was the austenitic stainless-steel tubular sheath that houses the neutron absorbers and itself is free to move vertically in a zirconium-alloy guide tube. The study demonstrated the efficacy of the Cr coating as a diffusion barrier between the sheath and guide tube materials in the event of inadvertent contact at high temperatures which can otherwise lead to Fe-Zr eutectic melting. The coating retained its integrity in 1200ºC steam oxidation tests and there was no observable oxygen ingress into the coating or undercoating corrosion. Thermo-mechanical modeling supported by experiments showed that the coating can sustain the stresses during quenching from high temperatures as would be the case in a reflood scenario.
Proceedings Inclusion? Planned:
Keywords Surface Modification and Coatings, Nuclear Materials, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Microstructural Characterization and Finite Element Modeling of Cu-W Core-Shell Particles for Cold Spray Additive Manufacturing
A Multi-Physics-Based Model For Dislocation Accumulation and Subgrain Evolution During Copper Microparticle Impact
A Unified Framework to Predict Critical Velocity and Bond Strength in Single Particle Impact
Addressing the Fundamentals of Cold Spray from Single- to Multiple-Particle Impact Experiments
Advances in Cold Spray Equipment and Processes for Repair and Additive Manufacturing
Advances in Nitrogen-Based Cold Spray for Metallic Component Repair and Dimensional Restoration
Aging Effects on Antimicrobial Performance of Cold-Sprayed Copper Coatings
Capturing processing effects on precipitates in cold-sprayed aluminum alloy
Cold Spray-Enabled Functional Coatings for Advanced Electronic Packaging and Integrated Passive Components
Cold Spray-Enabled Physical Fingerprints for Anti-Counterfeiting
Cold Spray Additive Manufacturing of Refractory Alloys at Sandia National Laboratories
Cold Spray Additive Manufacturing of Ultrasonically Atomized NbTi Powders
Cold Spray Coatings for Accident Tolerant Control Rods in Pressurized Water Reactors
Cold Spray Metallization of 3D-Printed, Space-Grade Liquid Crystal Polymer for CubeSat Applications
Cold Spray Metallization of Carbon Fiber Composites for Gas-Impermeable Interfaces
Cold spray processing of high temperature aluminum alloy
Cold Spray Stainless Steel Metallization on Aluminum for Suppressing Cracking and Intermetallic Formation
Cold Sprayed Composites as a Potential Replacement for “Hard Chrome” Coatings for Wear and Fretting Applications
Comparison of cold spray deposition characteristics between tin and tin-silver-copper coatings
Coupled Eulerian-Lagrangian Finite Element Analysis of Cold Spray Deposition of CP1 Particle
Deciphering the Consolidation Mechanisms of Cold-Sprayed ZrB₂ and ZrB₂–SiC Ultra-High Temperature Ceramics
Deformation and bonding mechanisms of medium entropy alloy feedstock under high strain rates
Design of Cold spray 6061 Aluminum Depositions for Fatigue Crack Initiation and Growth Resistance in Structural Components, Coatings, and Repairs
Development of a Hybrid Cold Spray–Friction Stir Processing Methodology for Structural Restoration of Bridge Steels
Development of Cold Spray Manufacturing for Tungsten-Based Plasma-Facing Components
Effect of Cu-Fe Bond Coat Composition on the Microstructure and Adhesion of Cold Sprayed Copper Coatings on Steel Substrates
Effect of Heat Treatment on the Mechanical Properties and Cold Sprayability of Gas-Atomized Scalmalloy Powders
Effect of Processing Parameters on the Microstructure and Mechanical Properties of Inconel 625 Fabricated by Cold Spray Additive Manufacturing
Effects of Clamp Conditions on Residual Stresses in Cold Spray Additive Manufacturing
Enhancing the cold sprayability of feedstocks through interface engineering
Evolution of interparticle bonding in Al/SiC composites deposited by cold spray: effects of in-situ and post-spray heat treatments
From porosity to performance: A resolution-optimized Micro-CT protocol for cold-sprayed copper
Interfacial Bonding Evolution in Sequentially Cold-Sprayed GRCop42/Inconel 625 Multi-Material Deposits
Laser Surface Preparation for High Strength Cold Sprayed Aluminum Interfacial Bonding
Microstructural evolution in cold sprayed compositionally complex alloys
Numerical and Experimental Investigation of the Effect of Nozzle Geometry on In-Flight Particle Velocity and Deposit Microstructure in Cold-Sprayed Metals
Orientation-Dependent Thermomechanical Behavior of Cold Spray Additively Manufactured GRCop-42 for Rotating Detonation Engine Applications
Processing-structure-property relationships in cold-sprayed copper coatings: effect of feedstock powder particle size
Recent advances in Cold Spray process diagnostics
Spray parameter and location-dependent characterization of 316L stainless steel cold spray deposits
Sub-Melting Isothermal Crystallization in Cold-Sprayed Poly(ether-ether-ketone)-Boron Nitride Nanoplatelets Structural Layers
Supersonic bonding characteristics of GRX-810 for advanced propulsion applications
Tailoring Al-Zn-Mg-Cu Feedstock Composition for Improved Cold Spray Performance
Understanding the Kinetic Particle Deposition Process and Film Formation Criteria for Yttria-Stabilized Zirconia Using a Novel High-Pressure Vacuum Cold Spray Process

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