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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Fundamentals of Sustainable Metallurgy and Materials Science
Presentation Title Advances in hydrogen plasma reduction of metal oxides through solid-state generated microwave power
Author(s) Prashant Barnwal, Vivek Pachchigar, Tanishka Kucheria, Henry Afful, Daniel Ellis, Brian Jurczyk, Jessica A. Krogstad, R. Mohan Sankaran
On-Site Speaker (Planned) Jessica A. Krogstad
Abstract Scope Hydrogen plasma reduction of metallic ores is a potential route toward next-generation ore reduction to lower process temperatures, increase rates, and avoid expensive beneficiation or pelletization steps. Here, we present a hydrogen plasma powered by microwave generated from solid-state amplifiers that we have applied to several metal oxide systems. We have demonstrated the effectiveness of this configuration on the reduction of hematite, magnetite and taconite thin films, as well as compressed pellets, and have taking meaningful steps towards scaling this technology up for use in a rotary kiln. In addition to the average reduction efficiency, a suite of microstructural characterization tools were deployed to understand the impact of ore impurities and morphologies, while gaining insight on the reaction kinetics and the best approaches for reducing a wider range of metallic ores.
Proceedings Inclusion? Undecided

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Percolating Path to Green Iron
A Self-Foaming Iron–Tungsten Powder Bed for Durable, Compact Hydrogen Storage
A Short-Process Method for Treating Titanium Alloy Turning Scrap to Recover Titanium: Low-Temperature Roasting and Dry Electrostatic Separation
Advances in hydrogen plasma reduction of metal oxides through solid-state generated microwave power
Atomic-level mechanisms of Fe2O3 reduction and a comparison to oxidation
EPD Distinguished Award Lecture: Towards Zero Carbon Metallisation and Recycling
Green ironmaking under high H2 pressure: Resolving individual reaction steps via in-situ synchrotron high-energy X-ray diffraction
Hydrogen Reduction of Blended Oxide Powders: A Renewable Pathway to Stainless Steel
Physics-constrained Constitutive Learning of rate-limiting timescales for efficient Hydrogen-based Direct Reduction for Green Steel Making
Solid–state catalysis in mixed oxide reduction
Ultrafast in-flight reduction of iron ore in microwave hydrogen plasma

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