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Meeting MS&T25: Materials Science & Technology
Symposium Materials and Manufacturing in Low Earth Orbit (and Beyond)
Presentation Title Instrumentation for the Testing of Laser Beam Welding under Simulated Space Conditions via Parabolic Flight
Author(s) Aaron Brimmer, Eugene Choi, Will McAuley, Kaue Riffel, Boyd Panton, Antonio Ramirez
On-Site Speaker (Planned) Aaron Brimmer
Abstract Scope Welding and joining are critical enabling processes for in-space manufacturing yet no metallurgical joining processes are fit-for-service for applications in space conditions. A fundamental lack of understanding of the effects of the space environment on welding and welded joints remains a major impediment to long-term space exploration and habitation. Researchers at Ohio State’s Welding Engineering Program, in cooperation with NASA Marshall, AFRL, OFRN, and others, developed equipment for space-simulative testing of laser beam welding. Laser welds were instrumented with real-time measurement of attributes including weld plate temperature, gravity level, and pressure are captured via a data acquisition system and multiple cameras were integrated to monitor the weld pool. Success rates exceeding 98% were achieved on initial and follow on flights. Autogenous welds were completed on a combination of Aluminum 2219, Titanium 6Al-4V, and Stainless Steel 316L. Preliminary results indicate differences in defect formation between microgravity and Earth gravity conditions.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Multifunctional SolidStir® Manufacturing Technology for Extra Terrestrial Applications
Atomic Oxygen-Induced Degradation in a Polyimide Film From Reactive Molecular Dynamics Simulations
Beyond microgravity: considering other biomechanical features of organoids and tissue models for in-space biomedicine and biomanufacturing
Bridging Atomistic-Continuum Simulations for Spacecraft Materials in Extreme Conditions
Building Materials Research and Manufacturing Capabilities in Low Earth Orbit
Challenges in Laser Welding for Space: Metal Vapor, Lens Fogging, and Plume Effects
Commercial Space Flight: Opportunities for Materials/Manufacturing
Delta-to-Gravity™: Machine Learning Informed Predictive Analytics for Microgravity and Scalable In-Space Manufacturing
Instrumentation for the Testing of Laser Beam Welding under Simulated Space Conditions via Parabolic Flight
Laser Beam Welding in Space – From Science to Technology Development
Laser Directed Energy Deposition Additive Manufacturing of Lunar Regolith Simulant
Leveraging Microgravity to Produce Bacteriorhodopsin-Based Thin Films for Biohybrid Applications
Machine Learning-Driven Design of Polymers Resistant to Atomic Oxygen in Low Earth Orbit
Modifying Properties of Lunar Regolith Via High-Power Microwave Torch
Numerical Modeling of Laser Beam Welding for In-Space Applications: Insights from Parabolic Flight Experiments
Optimizing Surface Melting Techniques for In-Space Aluminum Fabrication
Oxide Dispersion Strengthening via Additive Processing: A Revolutionary New Approach for High Temperature Alloys
Porosity formation and microstructure characterization in pulsed LBW of 316L SS under space conditions and different levels of gravity
Scientific Discovery Through Engineering Tech – How the MOVE: CAN-DO Project Builds Mutually Beneficial Collaborations
The Design of a Robotic Cold Welding and Deformation System for In-Space Manufacturing
The Generation of Gold Nanospheres in the Microgravity Environment of Low Earth Orbit
The Ionizing Radiation Environment in Low Earth Orbit
Towards Lifetime Predictions for Widegap Semiconductors in Low Earth Orbit
Towards On-Orbit Synthesis of Metal-Organic Frameworks
Ultra-Strong, Lightweight Polymer Composite Films for Space Applications

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