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Meeting MS&T24: Materials Science & Technology
Symposium Additive Manufacturing: Interactions between Energy and Materials
Presentation Title Three-Dimensionally (3D) Controlled Aerosol Deposition of SOFC Electrolytes and Electrodes with Quantitative Defect Characterization
Author(s) Davis Warmuth, Joshua Tenney, Evan Helgeson, Katarzyna Sabolsky, Edward M. Sabolsky, Harry Abernathy
On-Site Speaker (Planned) Davis Warmuth
Abstract Scope The aerosol deposition additive manufacturing method allows for the printing of solid oxide fuel cell (SOFC) components with resolutions of <20 μm. Half-and full fuel cells containing differing porosity architectures were manufactured and their electrical performances were analyzed via electrochemical impedance spectroscopy (EIS). Scandia stabilized zirconia (SCSZ) was deposited onto tape casted anode support substrate made of nickel oxide and yttria-stabilized zirconia (NiO/YSZ) utilizing different printing paths, layer spacing, suspension solids-loading and dispersion characteristics. Samples were characterized post-sintering via Scanning Electron Microscopy (SEM) to evaluate anode and electrolyte layer dimensions and deformation/defects and make correlations based on deposition parameters. 3D depth map reconstructions of samples were created utilizing a high-resolution optical microscope to create profiles to access camber data. The incorporation of a fine-resolution nozzle combined with reduced amounts of ceramic powder in suspension was also investigated to reduce deposition width and drying time.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Generation of a Plasma during Flash and Its Migration Under Magnetic Fields, and It Application to Touch-Free Flash Sintering
In-Situ Laser surface Remelting of Additive Build Ti6Al4V in Nitrogen Environment for Surface Nitriding
Influence of Heat Treatment Duration on Microstructural Evolution and Mechanical Characteristics of 17-4 PH Stainless Steel/Inconel 625 Bimetallic Components Manufactured by Fused Filament Fabrication
Insights into the Selective Laser Sintering of Light-Weight Structures Made from Nylon Materials
Mechanical Characterization of Additively Manufactured Ceramic Nanocomposites Reinforced by Boron Nitride Nanotubes
Numerical Simulation of the First Layer Printing in Electric Field-Assisted Fused Filament Fabrication for Robust Unconventionally Oriented Additive Manufacturing
Three-Dimensionally (3D) Controlled Aerosol Deposition of SOFC Electrolytes and Electrodes with Quantitative Defect Characterization
Tribo-Mechanical Behavior of DED Processed Yttria Reinforced SS316L for Nuclear Energy Applications

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