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Meeting MS&T26: Materials Science & Technology
Symposium Additive Manufacturing: Architected Structures and Multifunctional Metamaterials
Presentation Title Additive Manufacturing of Multifunctional Structures for Aerospace Combustor Applications.
Author(s) Henry D. Young, Katie Bruggeman, Showmik Ahsan, Vignesh Asam, Gaspard Matondo, Chris Barrett
On-Site Speaker (Planned) Henry D. Young
Abstract Scope Many air-breathing aerospace systems experience extreme thermal and mechanical environments that exist far outside the standard design envelope for modern aircraft. These environments create atypical requirements for materials properties, thermal, chemical and mechanical stability. State-of-the-art metal additive manufacturing methods can create near-monolithic mechanical structures with integrated flame holding and thermal management features. We present our current work on additively manufactured Inconel 718 hot-wall structures with integrated transpirational flow features, potentially allowing for thermal management and surface replenishment using unconventional fluids. Laser powder bed fusion is used to fabricate thin-walled Inconel 718 components with tightly integrated internal manifolding, engineered porosity, and controlled permeability distributed across the hot surface. Microstructural, mechanical and geometric characterization reveal both the potential of this approach and the remaining challenges. This strategy could enable precise routing of cooling or replenishment fluids directly to regions of highest thermal load while maintaining structural continuity and mechanical robustness.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing of Bimetallic Stainless Steels Through Metal Fused Filament Fabrication
Additive Manufacturing of Multifunctional Structures for Aerospace Combustor Applications.
Advances in Additive Manufacturing for Multiscale and Multifunctional Applications
Biomimetic 3D Printing: Replicating the Hierarchical Defense Mechanisms of the Terrapene carolina Shell
Effect of Fused Deposition Modeling-Induced Defects and Heat Treatment on the Mechanical Response of PLA Lattices
Engineered Porosity and Lattice Structures for Thermal Management in IN718 Components Manufactured by Laser Powder Bed Fusion
Evaluations of Additively Manufactured Superalloy Lattice Blocks
Fabrication of 316L Stainless Steel with Biofunctional Coatings via Laser Powder Bed Fusion
Gas Flowability and Mechanical Properties of MEX-Fabricated Hastelloy C22 Porous Structures: Influence of Pore Structure Evolution with Sintering Temperature
Load-Mode-Dependent Mechanical Behavior of LPBF 316L Lattice Structures Under Compression and Shear
Multi-Material Additive Manufacturing of Aluminum-Based System
Multiscale Architectured Wick Geometries in Additively Manufactured Loop Heat Pipes
Polymer Based Additively Manufactured Acoustic Sealing Components and Testing Thereof
Process–Structure–Property Relationships in TPMS Lattices: A Comparison of Fused Filament Fabrication and Laser Powder Bed Fusion in 17-4 PH Stainless Steel
Quantum Theory of Functionally Graded Materials
Understanding and Modeling the Effect of Thermal History on the Structure and Functional Properties of TPMS Lattices Fabricated by Laser Powder Bed Fusion

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