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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Electrode Technology for Aluminum Production
Presentation Title Influence of selective crushing and particle shape of large aggregate particles on bulk density
Author(s) Howard S. Childs, Austin C.S. Andrian, Barbara Chu, Barry Sadler
On-Site Speaker (Planned) Howard S. Childs
Abstract Scope The bulk density of petroleum coke used for anode manufacture is important to aluminum smelters as it generally relates to anode baked density. Coke bulk density has been extensively studied, including previous work by BP, that showed how particle shape is modified by different crushers, and that changes in shape influenced coke bulk density. Variation in Vibrated Bulk Density (VBD) was of similar magnitude as porosity, and that VBD for blends of shaft and non-shaft calcined cokes could be improved by jaw crushing the shaft coke in the blend. However, Carbon Plant coarse aggregate contains much larger particles than in these studies and occupy a significant volume percentage of an anode. A laboratory study was conducted to see if similar relationships between crushing technique, shape, and bulk density exists for larger particles with the goal of understanding if anode bake density can be increased through selective crushing of large particles.
Proceedings Inclusion? Planned: Light Metals

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Novel Method for Selecting Anti-Oxidation Coating Materials for Prebaked Carbon Anodes
AI-Powered Control Strategy for Predicting Pitch Demand and Enhancing Anode Density
Comparison of In-Situ Measurements at Various Stages of the Anode Baking Cycle with Corresponding Modeling Results
Developing Future Technical Leaders at EGA: A Tailor-Made Program with R&D Carbon for Anode Performance Excellence
Effect of Green Anode Cooling Methods on Carbon Anode Quality
Effects of Recipe Adjustments on Anode Performance at Albras
Enhancement of Operational Efficiency and Product Quality in Aging Baking Furnaces.
Enhancing Anode Baking Quality through Actual Temperature Measurement and Burner Optimization
Experimental Investigation of the Thermo-Chemo-Mechanical Behaviour of the NeO2 Ramming Paste During Baking
Impact of Water Absorption During Green Anode Cooling on Anode Quality
Influence of selective crushing and particle shape of large aggregate particles on bulk density
Mesostructural Evolution Guided Optimization of Carbon Cathodes: An X-ray Computed Tomography Study on Baking Process
Operational Challenges in Flue Gas Treatment: A Thermomechanical Study of Heavy Equipment in the Baking Furnace Line
Producing Bioanodes with the Addition of Binchotan Charcoal
Reducing Electrical Resistivity in Pressed Anodes: Insights from the Grand-Baie Initiative
Research and Application of Artificial Intelligence Technology in the Production Process of Electrolytic Aluminum
SERMA: Industrial 3D Resistance Mapping for Predictive Anode Quality Control.
Testing for Anode Quality: Varying Factors in the Paste Plant Using an Advanced Pilot Scale Facility at Hydro Technology
The Influence of GPC Calcination Technology and Crystal Size (LC) of CPC on the Quality and Performance of Carbon Anodes
Unusual Transverse and Wing Cracks in Cathodes

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