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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Thermodynamics for Sustainability: An EPD Symposium in Honor of Kazuki Morita
Presentation Title NIPPON DENKO’s Challenge Toward Carbon Neutral in Ferromanganese Production
Author(s) Shingo Katayama, Ayato Katayama, Takeshi Ishitobi
On-Site Speaker (Planned) Shingo Katayama
Abstract Scope NIPPON DENKO, a leading ferromanganese manufacturer, is addressing climate change with its "Challenge to Achieve Carbon Neutrality by 2050" a core aspect of our sustainability management policy. In ferromanganese production, we use a Submerged Arc Furnace to reduce manganese ores with coal-coke and electricity. While electricity can transition to renewable energy, replacing coal-coke remains a challenge due to the lack of viable alternatives. Unlike steelmaking, where H₂-reduction is promising, manganese ores cannot be fully reduced to manganese metal using H₂ but only to MnO, requiring more advanced technologies. As a first step, we are researching CO₂-free reduction methods, including bio-carbon, synthesized-carbon, green-CH₄, and molten oxide electrolysis. These efforts aim to develop innovative solutions for decarbonizing ferromanganese production and achieving carbon neutrality by 2050. This presentation is based on results obtained from a project, JPNP21005, subsidized by the New Energy and Industrial Technology Development Organization (NEDO) in part.
Proceedings Inclusion? Planned:
Keywords Iron and Steel, Sustainability, Process Technology

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Decision-Making Framework to Guide Slag Valorisation Choices
A thermodynamic study of molten oxide electrolyte properties for zero emission manganese production through electrowinning
Assessment of Suitable Molten Oxide Electrolyte for Green Silicon Production Derived from End-Of-life Solar Panel Glass
Celebrating the research achivements of Prof, Morita
Contribution of Electrochemistry to Thermodynamic and Physical-chemistry of Molten Oxides
Current Status of CALPHAD Thermodynamic Model and Database for Tramp Elements in Steel
Deoxidation equilibrium of molten Ni-Al alloy
Determination of Critical Thermodynamic and Kinetic Parameters for SiC Solution Growth via Traveling Solvent Method
Distribution and separation behavior of arsenic between CaO-based slag and liquid copper
Effect of sulfur content on arsenic removal from molten steel using rare earth elements
Effective Phosphorus Removal in Steel Slag Recycling Through Flux-Assisted Hot-Stage Reduction
Evolution of catalysts in Electrochemical CO₂ reduction
Experimental data and the Gibbs-Duhem equation in multicomponent systems
Fundamental Study on Carbon-Neutral Reduction of Manganese Ore Using Bio-Carbons
Fundamental Study on Thermal Conductivity in Molten Oxide Systems for High-Temperature Materials Processing
Hydrogen Plasma Quartz Reduction Using SwinH2+ Reactor for Silicon Production: Preliminary Investigation
Hydrogen Reduction of Industrial Iron Ore Pellets: Insights from Thermogravimetric and Microstructural Studies
Hyper-connected Research and Education Program of Metallurgy for Sustainable Society
Influence of Measurement Conditions on Evaluation of Thermal Conductivity of Melts by Hot Wire Method
Leaching mechanism and kinetics of Laterite Ore by Phosphoric Acid for extraction of Ni and Co
Learning from the best to innovate for the future in process metallurgy
Low emission blast furnace ironmaking by using pre-reduced iron ores
NIPPON DENKO’s Challenge Toward Carbon Neutral in Ferromanganese Production
On reduction of environmental and energy burdens from brine Li extraction practices: Insight of CO2-based direct carbonation approaches
Phase Equilibrium Study of Lead Slag in Lead-acid Battery Recycling
Physical Chemistry Approach to Inclusion Engineering in Steelmaking
Recovery of valuable elements through localized phase separation at elevated temperature
Reducing CO2 emissions by the use of biocarbon materials as reductant in the Si/FeSi process
Salt-free Solid Oxide Membrane-Based Electrolysis of Metal Oxides
Seeing the Unseen: Real-Time Sensing and Imaging of Molten Slags with AC Fields
Silicon production and recycling - new routes based on thermodynamic insights
SO2-Driven Electron Donation Mechanism for High-Valent Cobalt Reduction in the Efficient Recycling of Spent Lithium-Ion Batteries
Sustainable treatment of solid titanium-gypsum-waste using acidic titanium-white-wastewater to produce high-value α-hemihydrate gypsum
The Feasibility Research of Sodium Removal From Red Mud by Carbothermal Reduction
Thermodynamic and Kinetic Investigations of Ferronickel Dissolution and Sulfidation for Carbon-Free Nickel Separation
Thermodynamic Behavior and Sequential Reduction Mechanism in the Synthesis of Ni-Fe-Mo Alloys via Molten Salt Electro-Deoxidation
Thermodynamic evaluation and experimental study on valuable metals recovery from red mud
Thermodynamic Properties of MnO in the CaO-MnO-SiO2 Ferromanganese Slags
Thermodynamic Study on TiN Formation in Molten Ni-Fe-Cr-Ti-N Alloys
Thermodynamics for Environmentally Harmonious Steel-making Processes
Upcycling Photovoltaic Silicon Waste Into High-Entropy Anodes for Lithium-Ion Batteries via Compensation Method
Use of gas in metal production
Using Czocrhalski as a method for refining of silicon
"Silicon extraction and concentration" method and its application for the sustainable utilization of rare and precious metal solid wastes

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