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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Rare Metal Extraction & Processing
Presentation Title A Novel Process for Recovery of Rhenium from Superalloy Material
Author(s) Morgan M. Simco, Richard C. Bradshaw, Robert W. Hyers
On-Site Speaker (Planned) Morgan M. Simco
Abstract Scope Rhenium, a rare and high value element, is added in considerable amounts to nickel-based superalloy compositions due to its ability to enhance creep performance. Besides the economic incentives, the limited availability of rhenium, along with the growing demand for superalloys, raises concerns that demand may outpace supply. Reducing or eliminating rhenium from superalloy compositions is not a viable solution; therefore, work has gone into the development of effective recovery techniques. Superalloy scrap, with its high rhenium content, is a rich source of rhenium compared to primary ores, making it an attractive source for recovery. Various routes have been attempted to recover rhenium from superalloy scrap, including many routes that capitalize on the high volatility of rhenium oxide. However, the absence of a widely accepted industrial process to recover rhenium from superalloy material, highlights the need for improvement in this area. The initial development of a novel high temperature recycling approach to recover metallic rhenium from contaminated superalloy material will be presented. Preliminary tests of this process show no loss of rhenium or any other high value elements during melting, supporting its continued development.
Proceedings Inclusion? Planned:
Keywords Recycling and Secondary Recovery, Pyrometallurgy, Extraction and Processing

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Novel Process for Recovery of Rhenium from Superalloy Material
Advancing Lithium Recovery: Evaluation of Electrodialysis, Capacitive Deionization, and a novel Hybrid Electrochemical System
Alkaline Leaching of Uranium from an Indigenous Boltwoodite ore for Nuclear Fuel Production
An Integrated Strategy and Process for Recovery of Germanium from Metallurgical By-Products and Waste Streams
Applying Fundamentals and New Approaches to Greatly Enhance Rare Earth Elements Separations
Comparative Study of HCl Leaching With and Without Microwave Pretreatment for Rare Earth Recovery from Vietnamese Bastnaesite Concentrate
Comparative Study of Organic and Inorganic Leaching Agents for Lithium Recovery from Lepidolite and Spodumene
Comparison of Magnetite Adsorbents for use in the Separation of Rare Earth Elements from Aqueous Solution
Critical Material Recovery from Bauxite Residue
Design Criteria for High Temperature Rare Earth Liquid Metal Processing Equipment
Development of the Potential Lithium Industry in the United States
Effects of Aqueous Complexing Agents on the Selective Adsorption of Rare Earth Elements by Functionalized Nano Powders
Electrochemical co-deposition of neodymium and cobalt in urea and choline chloride ionic liquids
Extraction of Rare Earth Elements from Coal Ash of Thermal Power Plant
Hydrometallurgical extraction of rare earths from nitric acid leached solution of apatite using mixed organophosphorus extractant
Hydrometallurgical processing of discarded PCBs to recover precious and base metals
Hydrometallurgical Processing of Waste Fluorescent Lamps Phosphor Dust for Rare Earth Recovery
Hydrometallurgical recycling of exhausted iron-molybdate catalysts using ammoniacal leaching process
Implementation of glycine and phosphate as organic ligands in the presence of thiourea to reduce copper and iron interference in silver from tailings
Influence of Roasting Temperature on Phosphorus Transformation and Leaching Behavior During Sulfuric Acid Roasting of Montebrasite Ore: A Thermodynamic and Experimental Insights
Investigation of A New Magnesiothermic Process for the Reduction of Nd2O3 and Production of Nd Metal. Samantha Sorensen, Munro Alley, Pei Sun, and Z. Zak Fang Dept of Materials Science and Engineering, University of Utah
Leaching Kinetics with modelling for the dissolution of Ni, Sn and Fe from scrap alloy
Lithium Metal Battery Anode Production via Room Temperature Electrolysis
Neodymium metal production through metallothermic reduction
Oxidation kinetics of hydrogenated NdFeB magnet
Phytoextraction of Critical Metals from Coal Fly Ash: A Green Extraction Approach
Precious and rare metals recovery from end-of-life products
Processing of secondaries to reclaim rare earth metals (REMs): A review
Rare and Critical Metals (In & Sn) Extraction from Discarded Display Devices
Recovery of lithium from battery recycling wastewater using electrodialysis
Recovery of Tantalum from Tantalum Capacitors of Printed Circuit Boards: A Review
Recycling of dried chargeable batteries to recover critical metals (Li, Co, Ni, Mn) for circular economy
Recycling of end-of-life NdFeB magnets using sulfation roasting and water leaching
Recycling of LiFePO4 Batteries via Solar-Aluminothermic Reduction: Towards a Sustainable Practice of Pyrometallurgical-Based Recycling
Secondary Production of Tantalum from Additive Manufacturing Swarf
Selective Adsorption of Rare Earth Elements Using Engineered Mesoporous Materials: Mechanistic Insights into Size-Dependent Separation
Selective dissolution of rare earths from NdFeB magnets by aeration leaching in Sulfuric acid
Separation and Purification of Rare Earth Elements Through Adsorption by Functionalized Low-Cost Materials
Solvent-free pyrometallurgical beneficiation of rare earth elements with controlled separation of radionuclides.
Study on Electrochemical Selenium Extraction by Voltammetry on a Glassy Carbon Electrode

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