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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Computational Materials for Qualification and Certification
Presentation Title Challenges in Prediction Microstructure Variability in SS316
Author(s) Alex J. Plotkowski, Benjamin Stump, John Coleman, Matt Rolchigo, Gerry Knapp
On-Site Speaker (Planned) Alex J. Plotkowski
Abstract Scope Stainless steel 316 is a target material for additive manufacturing of nuclear energy components. However, qualification of AM materials is challenged by the variability in properties, especially creep performance, as a function of process parameters, geometry, and between manufacturing systems. Computational tools can help predict variability, but spanning the relevant length and time scales of the physical phenomena are a persistent challenge. The purpose of this work is to develop a computational framework to predict variability in microstructure in SS316 components based on analysis of process data and using physics-based models. Specific challenges in properly capturing the melt pool behavior and grain structure characteristics of SS316L and SS316H will be discussed, revealing a mechanistic understanding of microstructure evolution. Lastly, these capabilities are coupled directly to real-world processing data to enable automated analysis of new builds.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Modeling and Simulation, Solidification

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Accelerating the Qualification of New Structural Materials for High Temperature Nuclear Reactors With Physics- and Data-Driven Models
Achievements, Challenges, and Opportunities of a Zone-Based Probabilistic Damage Tolerance Framework for AM Components
Bayesian Modeling for Concurrent Process and Part Design for Large Scale Additive Manufacturing
Challenges in Prediction Microstructure Variability in SS316
Computational Materials for Qualification and Certification Steering Group and Community Vision Roadmap
Computational Materials Tools for Qualification and Certification: Technology Maturation Path
Parametrically Upscaled Model-Based Predictive Platform for Fatigue with Location-Specific Microstructural Linkages
Robust and Efficient Design of Additively Manufactured Alloys by Integrating Uncertainty Quantification and Modeling Using Generative AI
The Critical Roles of Verification, Validation, and Uncertainty Quantification for Qualification and Certification of Metal AM Components for the Aviation Industry
Towards a Computational Digital Twin of Metals AM

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