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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Rare Metal Extraction & Processing
Presentation Title D-25: Comparison of Magnetite Adsorbents for Use in the Separation of Rare Earth Elements From Aqueous Solution
Author(s) Robert West, Jerry Downey, Grant Wallace, Teagan Leitzke
On-Site Speaker (Planned) Robert West
Abstract Scope Rare earth elements (REEs) are essential to advanced technologies, yet their separation and recovery remain costly and inefficient. This study evaluated REE adsorption from aqueous solution using unfunctionalized magnetite (Fe3O4) and surface-functionalized variants with amine (Fe3O4-NH₂) and carboxylic acid (Fe3O4-COOH) groups. Single-element tests showed rapid uptake, with >99% removal within minutes. Kinetic modeling of unfunctionalized Fe3O4 fit the pseudo-second-order model (Rē > 0.99), indicating chemisorption controlled by surface-site availability. Concentration and dosage studies confirmed the importance of the adsorbent-to-adsorbate ratio, as lower REE levels and higher particle loadings improved removal, while multi-element systems showed reduced efficiencies from competitive adsorption. Lanthanum exhibited lower uptake at high concentrations, particularly with functionalized particles, suggesting potential for selective separation. Results demonstrate that unfunctionalized Fe3O4 enables efficient bulk REE removal, while functionalization offers opportunities to tailor selectivity for integration into continuous flow material recovery (CFMR) systems for scalable REE separation.
Proceedings Inclusion? Planned:
Keywords Extraction and Processing, Hydrometallurgy, Recycling and Secondary Recovery

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Novel Process for Recovery of Rhenium From Superalloy Material
Alkaline Leaching of Uranium From an Indigenous Boltwoodite Ore for Nuclear Fuel Production
An Integrated Strategy and Process for Recovery of Germanium From Metallurgical By-Products and Waste Streams
Comparative Study of HCl Leaching With and Without Microwave Pretreatment for Rare Earth Recovery from Vietnamese Bastnaesite Concentrate
D-25: Comparison of Magnetite Adsorbents for Use in the Separation of Rare Earth Elements From Aqueous Solution
Design Criteria for High Temperature Rare Earth Liquid Metal Processing Equipment
Effects of Aqueous Complexing Agents on the Selective Adsorption of Rare Earth Elements by Functionalized Nano Powders
Electrochemical Co-Deposition of Neodymium and Cobalt in Urea and Choline Chloride Ionic Liquids
Extraction of Rare Earth Elements from Coal Ash of Thermal Power Plant
Hydrometallurgical Extraction of Rare Earths From Nitric Acid Leached Solution of Apatite Using Mixed Organophosphorus Extractant
Hydrometallurgical Processing of Waste Fluorescent Lamps Phosphor Dust for Rare Earth Recovery
Leaching Kinetics with Modelling for the Dissolution of Ni, Sn and Fe From Scrap Alloy
Lithium Metal Battery Anode Production via Room Temperature Electrolysis
Neodymium Metal Production Through Metallothermic Reduction
Oxidation Kinetics of Hydrogenated NdFeB Magnet
Rare and Critical Metals (In & Sn) Extraction from Discarded Display Devices
Recovery of Lithium from Battery Recycling Wastewater Using Electrodialysis
Recycling of LiFePO4 Batteries via Solar-Aluminothermic Reduction: Towards a Sustainable Practice of Pyrometallurgical-Based Recycling
Secondary Production of Tantalum From Additive Manufacturing Swarf
Separation and Purification of Rare Earth Elements Through Adsorption by Functionalized Low-Cost Materials

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