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Meeting 2026 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2026)
Symposium 2026 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2026)
Presentation Title Working Curve Model to Enable Precise Curing of Functionally Graded Resin Systems
Author(s) Supreet Thale, Manas Vyas, TaeYoon Oh, Daniel A. Rau, Michael D. Bartlett, Christopher B. Williams
On-Site Speaker (Planned) Manas Vyas
Abstract Scope Functionally graded materials enable spatial control of material properties within a single structure, but existing photopolymer-based additive manufacturing (AM) methods remain limited in their ability to achieve continuous, selective grading in both the XY-plane and Z-direction. In this work, a hybrid AM process that combines material extrusion chemical reaction bonding (MEX-CRB) and vat photopolymerization (VPP) is presented for high-resolution multi-material functional grading. A dual-component extruder deposits prescribed resin compositions as a pre-layer, while a bottom-up UV light engine system selectively cures the material with controlled exposure. To predict curing behavior across arbitrary resin mixtures, a working curve model is introduced that relates graded composition to depth of penetration and critical exposure. The model is validated using off-the-shelf resins with distinct optical and polymerization characteristics to establish a predictive framework for multi-material photopolymer FGM fabrication. The process application is validated through absorber gradients, stiffness gradients, and an octopus-inspired functionally-graded gripper.
Proceedings Inclusion? Undecided

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