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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Advances in Metal Matrix Composites: Processing, Additive Manufacturing, and Applications
Presentation Title High-Strength Ni-Al2O3 Metal Matrix Composites Fabricated by Cold Spray
Author(s) Anish Bajla, Het Jani, Langkazhimei Songxi, Benjamin Simon, Yifan Zhang
On-Site Speaker (Planned) Anish Bajla
Abstract Scope The study explores microstructure and mechanical properties of Ni-Al2O3 (α) metal matrix composite (MMC) produced by low-pressure cold spray. Scanning electron microscope (SEM) confirmed the low porosity (<5.0%) in cold-sprayed Ni-Al2O3, which exhibited high hardness values under Vickers hardness tests (270 HV0.3) and nanoindentation tests (6.2 GPa). Electron backscattered diffraction (EBSD) and Transmission electron microscopy (TEM) analyses revealed ultrafine-grained Ni matrix with abundant twin boundaries, high density (~ 1.1×1015/m2) geometrically necessary dislocations (GNDs) incurred by severe plastic deformation during cold spray. Basal twins were also detected in coarse-grained Al2O3 particles. Our strengthening mechanism analysis indicates that the high strength of Ni-Al2O3 MMC originates from the addition of Al2O3 particles, high density dislocations and ultrafine grains. This study demonstrates a viable technical route to fabricate high-quality MMCs via cost-effective cold spray method.
Proceedings Inclusion? Planned:
Keywords Other, Other, Other

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