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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Circular Metallurgy: Design, Technology, Application
Presentation Title Sustainable practices to alloy molten aluminum using powders, master-alloys, tablets, and scraps during batching processes
Author(s) Jean-Philippe Harvey, Pascal Gauthier, Leticia Marin de Andrade
On-Site Speaker (Planned) Jean-Philippe Harvey
Abstract Scope Pure aluminum is virtually always alloyed with specific elements to improve its mechanical and physical properties. Alloying elements are also added to reduce the impact of the presence of impurities which will inevitably be exacerbated by recycling activities. The addition of alloying elements in liquid aluminum in the form of tablets, compacted powders, master alloys and scraps is a challenging task. These solid ingredients need to completely dissolve into the melt without oxidizing or volatilizing while limiting the undesirable transfer of inclusions and impurities. Sustainable alloying practices involve limiting the operating temperature of the melting furnace, decreasing the synthesis time, avoiding the use of excessively pure and energy-intensive ingredients as well as increasing the recycled content. This work reports new experimental data on the dissolution kinetics in liquid aluminum of a variety of alloying ingredients under static and dynamic conditions. Kinetic models to describe their dissolution rates are proposed.
Proceedings Inclusion? Planned:
Keywords Aluminum, Sustainability, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advances in Hydrogen-Based Plasma Reduction for Sustainable Metal Production
Aluminum alloy products, recycling, and the circular economy
CALPHAD-Based High-Throughput Investigation of Fe-Containing Intermetallic Formation in Al–Si–Mg–Fe–Mn–Cr Alloys for Aluminum Recycling
Closing the Loop: Maximizing Recycle Content and Decarbonization of Apple Alloys
Color-Enhanced Optical Sorting of Mixed Post-Consumer Aluminum Scrap
Design and Application on New Generation of Green Low-Carbon Steel Manufacturing Process
Design Sustainable Al-BASED AlFeMgSi Alloys with High Ductility with the aid of high throughput thermodynamic calculations
Engineering Artificial Minerals for Advanced Lithium-Ion Battery Recycling
First Investigation of Recycling-Induced Changes in Yield Point Elongation Behavior of Near-Interstitial-Free Steels
Hot tearing resistance of recycled aluminum 6061 alloy with various Fe contents
Metallic foams by solid-state consolidation of machining chips
Modeling Microstructure Evolution of Lithium-containing Phases Based on the Maximum Entropy Production Principle
Multiscale simulation of lithium-bearing phase solidification from lithium-ion battery slags
New Strategies to Advance Recycling, Energy Efficiency, and Circular Metallurgy in Aluminum Production and Processing
Optimisation of aluminum alloy grade system to facilitate mixing and recycling
Plasmas, Plants and Partnerships: Enabling Fusion Energy Through Circular Metallurgy
Process-Scale Circularity in Metal Additive Manufacturing: Repurposing Off-Specification M789 LPBF Powders
Recycling of Waste Titanium Powder for Additive Manufacturing: A Circular Supply Chain Framework and Life Cycle Assessment
Study on Cold-Solidified Pellet Preparation and Application Technology
Sustainable practices to alloy molten aluminum using powders, master-alloys, tablets, and scraps during batching processes
Ultra-fast High Temperature Sintering (UHS) of Ion Conductors and Beyond

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