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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Advances in Pyrometallurgy: Pyrometallurgical Off Gas Handling, Processing and Cleaning
Presentation Title Pre-Reduction Concepts for Manganese Ferroalloys Production
Author(s) Halvor Dalaker, Chao Fu, Trygve Lindahl Schanche
On-Site Speaker (Planned) Halvor Dalaker
Abstract Scope Previous studies have demonstrated that pre-reduction of manganese ores using CO-rich off-gas can significantly reduce both energy use and carbon consumption. While this process increases the CO2 concentration in the off-gas, substantial amounts of CO typically remain, necessitating further gas conditioning prior to CO2 capture and storage. This work investigates advanced pre-reduction concepts designed to maximize the conversion of CO to CO2 directly within the process, thereby minimizing downstream gas treatment requirements and maximizing energy and carbon savings. The analyses have been carried out using idealised simulations in HSC Sim. The results indicate that avoiding CO combustion can potentially reduce the energy required for CO2 capture. In particular, CLC-based cases show potential for delivering nearly pure CO2 streams while generating surplus heat that could offset pre-reduction energy demands.
Proceedings Inclusion? Planned:
Keywords Process Technology, Pyrometallurgy, Sustainability

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Basic Overview of the Slag Foaming Phenomenon in Electric Arc Furnace Steelmaking
Advanced Design of Post-Combustion and Drop-Out Chamber for Optimal Emission Reduction in TRF (Tilting Refining Furnace) Copper Refining Plants
Effects of Impurities on Sulfuric Acid Catalyst: An Experience-Based Perspective.
Fluid-Dynamic Modeling and Operational Assessment of the Reactor in the Sulfuric Acid Plant of the Ilo Copper Smelter
Hybrid Modeling for Gas Cleaning Optimization in Non-Ferrous Furnace Systems
Off-Gas Processing for Sustainable E-Waste Recycling at Aurubis Richmond
Pre-Reduction Concepts for Manganese Ferroalloys Production
Prediction and Dynamic Scheduling of Off-Gas in Iron and Steel Enterprises: Trends and Challenges
Pyrometallurgical Off-Gas Handling: Innovations for Designing Gas Cleaning Plants
Research on Integrated Recycling and Utilization Technology of CO in Sintering Flue Gas
Smelter Off-Gas Systems: Evolving Practices, Design Strategies and Operational Enhancements From Recent Projects
Testwork-Driven Off-Gas Systems Design for Novel Pyrometallurgical Applications
The Impact of Secondary and Recycled Feeds on Waste Heat Boilers
The ISASMELT™ Technology Development Path to Becoming the Cleanest Base Metal Smelting Technology

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